/* * This program source code file is part of KiCad, a free EDA CAD application. * * Copyright (C) 2018 Jean_Pierre Charras * Copyright (C) 2015 SoftPLC Corporation, Dick Hollenbeck * Copyright (C) 1992-2021 KiCad Developers, see AUTHORS.txt for contributors. * * This program is free software; you can redistribute it and/or * modify it under the terms of the GNU General Public License * as published by the Free Software Foundation; either version 2 * of the License, or (at your option) any later version. * * This program is distributed in the hope that it will be useful, * but WITHOUT ANY WARRANTY; without even the implied warranty of * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the * GNU General Public License for more details. * * You should have received a copy of the GNU General Public License * along with this program; if not, you may find one here: * http://www.gnu.org/licenses/old-licenses/gpl-2.0.html * or you may search the http://www.gnu.org website for the version 2 license, * or you may write to the Free Software Foundation, Inc., * 51 Franklin Street, Fifth Floor, Boston, MA 02110-1301, USA */ /** * @file gendrill_Excellon_writer.cpp * @brief Functions to create EXCELLON drill files and report files. */ /** * @see for EXCELLON format, see: * http://www.excellon.com/manuals/program.htm * and the CNC-7 manual. */ #include #include #include #include #include #include #include // for KiROUND #include #include #include #include #include #include #include // Oblong holes can be drilled by a "canned slot" command (G85) or a routing command // a linear routing command (G01) is perhaps more usual for drill files // // set m_useRouteModeForOval to false to use a canned slot hole (old way) // set m_useRouteModeForOval to true (preferred mode) to use a linear routed hole (new way) EXCELLON_WRITER::EXCELLON_WRITER( BOARD* aPcb ) : GENDRILL_WRITER_BASE( aPcb ) { m_file = nullptr; m_zeroFormat = DECIMAL_FORMAT; m_conversionUnits = 0.0001; m_mirror = false; m_merge_PTH_NPTH = false; m_minimalHeader = false; m_drillFileExtension = DrillFileExtension; m_useRouteModeForOval = true; } void EXCELLON_WRITER::CreateDrillandMapFilesSet( const wxString& aPlotDirectory, bool aGenDrill, bool aGenMap, REPORTER * aReporter ) { wxFileName fn; wxString msg; std::vector hole_sets = getUniqueLayerPairs(); // append a pair representing the NPTH set of holes, for separate drill files. if( !m_merge_PTH_NPTH ) hole_sets.emplace_back( F_Cu, B_Cu ); for( std::vector::const_iterator it = hole_sets.begin(); it != hole_sets.end(); ++it ) { DRILL_LAYER_PAIR pair = *it; // For separate drill files, the last layer pair is the NPTH drill file. bool doing_npth = m_merge_PTH_NPTH ? false : ( it == hole_sets.end() - 1 ); buildHolesList( pair, doing_npth ); // The file is created if it has holes, or if it is the non plated drill file to be // sure the NPTH file is up to date in separate files mode. // Also a PTH drill/map file is always created, to be sure at least one plated hole // drill file is created (do not create any PTH drill file can be seen as not working // drill generator). if( getHolesCount() > 0 || doing_npth || pair == DRILL_LAYER_PAIR( F_Cu, B_Cu ) ) { fn = getDrillFileName( pair, doing_npth, m_merge_PTH_NPTH ); fn.SetPath( aPlotDirectory ); if( aGenDrill ) { wxString fullFilename = fn.GetFullPath(); FILE* file = wxFopen( fullFilename, wxT( "w" ) ); if( file == nullptr ) { if( aReporter ) { msg.Printf( _( "Failed to create file '%s'." ), fullFilename ); aReporter->Report( msg, RPT_SEVERITY_ERROR ); } break; } else { if( aReporter ) { msg.Printf( _( "Created file '%s'" ), fullFilename ); aReporter->Report( msg, RPT_SEVERITY_ACTION ); } } TYPE_FILE file_type = TYPE_FILE::PTH_FILE; // Only external layer pair can have non plated hole // internal layers have only plated via holes if( pair == DRILL_LAYER_PAIR( F_Cu, B_Cu ) ) { if( m_merge_PTH_NPTH ) file_type = TYPE_FILE::MIXED_FILE; else if( doing_npth ) file_type = TYPE_FILE::NPTH_FILE; } createDrillFile( file, pair, file_type ); } } } if( aGenMap ) CreateMapFilesSet( aPlotDirectory, aReporter ); if( aReporter ) aReporter->ReportTail( _( "Done." ), RPT_SEVERITY_INFO ); } void EXCELLON_WRITER::writeHoleAttribute( HOLE_ATTRIBUTE aAttribute ) { // Hole attributes are comments (lines starting by ';') in the drill files // For tools (file header), they are similar to X2 apertures attributes. // for attributes added in coordinate list, they are just comments. if( !m_minimalHeader ) { switch( aAttribute ) { case HOLE_ATTRIBUTE::HOLE_VIA_THROUGH: fprintf( m_file, "; #@! TA.AperFunction,Plated,PTH,ViaDrill\n" ); break; case HOLE_ATTRIBUTE::HOLE_VIA_BURIED: fprintf( m_file, "; #@! TA.AperFunction,Plated,Buried,ViaDrill\n" ); break; case HOLE_ATTRIBUTE::HOLE_PAD: fprintf( m_file, "; #@! TA.AperFunction,Plated,PTH,ComponentDrill\n" ); break; case HOLE_ATTRIBUTE::HOLE_MECHANICAL: fprintf( m_file, "; #@! TA.AperFunction,NonPlated,NPTH,ComponentDrill\n" ); break; case HOLE_ATTRIBUTE::HOLE_UNKNOWN: fprintf( m_file, "; #@! TD\n" ); break; } } } int EXCELLON_WRITER::createDrillFile( FILE* aFile, DRILL_LAYER_PAIR aLayerPair, TYPE_FILE aHolesType ) { m_file = aFile; int diam, holes_count; int x0, y0, xf, yf, xc, yc; double xt, yt; char line[1024]; LOCALE_IO dummy; // Use the standard notation for double numbers writeEXCELLONHeader( aLayerPair, aHolesType ); holes_count = 0; /* Write the tool list */ for( unsigned ii = 0; ii < m_toolListBuffer.size(); ii++ ) { DRILL_TOOL& tool_descr = m_toolListBuffer[ii]; #if USE_ATTRIB_FOR_HOLES writeHoleAttribute( tool_descr.m_HoleAttribute ); #endif // if units are mm, the resolution is 0.001 mm (3 digits in mantissa) // if units are inches, the resolution is 0.1 mil (4 digits in mantissa) if( m_unitsMetric ) fprintf( m_file, "T%dC%.3f\n", ii + 1, tool_descr.m_Diameter * m_conversionUnits ); else fprintf( m_file, "T%dC%.4f\n", ii + 1, tool_descr.m_Diameter * m_conversionUnits ); } fputs( "%\n", m_file ); // End of header info fputs( "G90\n", m_file ); // Absolute mode fputs( "G05\n", m_file ); // Drill mode /* Read the hole list and generate data for normal holes (oblong * holes will be created later) */ int tool_reference = -2; for( unsigned ii = 0; ii < m_holeListBuffer.size(); ii++ ) { HOLE_INFO& hole_descr = m_holeListBuffer[ii]; if( hole_descr.m_Hole_Shape ) continue; // oblong holes will be created later if( tool_reference != hole_descr.m_Tool_Reference ) { tool_reference = hole_descr.m_Tool_Reference; fprintf( m_file, "T%d\n", tool_reference ); } x0 = hole_descr.m_Hole_Pos.x - m_offset.x; y0 = hole_descr.m_Hole_Pos.y - m_offset.y; if( !m_mirror ) y0 *= -1; xt = x0 * m_conversionUnits; yt = y0 * m_conversionUnits; writeCoordinates( line, xt, yt ); fputs( line, m_file ); holes_count++; } /* Read the hole list and generate data for oblong holes */ tool_reference = -2; // set to a value not used for // m_holeListBuffer[ii].m_Tool_Reference for( unsigned ii = 0; ii < m_holeListBuffer.size(); ii++ ) { HOLE_INFO& hole_descr = m_holeListBuffer[ii]; if( hole_descr.m_Hole_Shape == 0 ) continue; // wait for oblong holes if( tool_reference != hole_descr.m_Tool_Reference ) { tool_reference = hole_descr.m_Tool_Reference; fprintf( m_file, "T%d\n", tool_reference ); } diam = std::min( hole_descr.m_Hole_Size.x, hole_descr.m_Hole_Size.y ); if( diam == 0 ) continue; /* Compute the hole coordinates: */ xc = x0 = xf = hole_descr.m_Hole_Pos.x - m_offset.x; yc = y0 = yf = hole_descr.m_Hole_Pos.y - m_offset.y; /* Compute the start and end coordinates for the shape */ if( hole_descr.m_Hole_Size.x < hole_descr.m_Hole_Size.y ) { int delta = ( hole_descr.m_Hole_Size.y - hole_descr.m_Hole_Size.x ) / 2; y0 -= delta; yf += delta; } else { int delta = ( hole_descr.m_Hole_Size.x - hole_descr.m_Hole_Size.y ) / 2; x0 -= delta; xf += delta; } RotatePoint( &x0, &y0, xc, yc, hole_descr.m_Hole_Orient ); RotatePoint( &xf, &yf, xc, yc, hole_descr.m_Hole_Orient ); if( !m_mirror ) { y0 *= -1; yf *= -1; } xt = x0 * m_conversionUnits; yt = y0 * m_conversionUnits; if( m_useRouteModeForOval ) fputs( "G00", m_file ); // Select the routing mode writeCoordinates( line, xt, yt ); if( !m_useRouteModeForOval ) { /* remove the '\n' from end of line, because we must add the "G85" * command to the line: */ for( int kk = 0; line[kk] != 0; kk++ ) { if( line[kk] < ' ' ) line[kk] = 0; } fputs( line, m_file ); fputs( "G85", m_file ); // add the "G85" command } else { fputs( line, m_file ); fputs( "M15\nG01", m_file ); // tool down and linear routing from last coordinates } xt = xf * m_conversionUnits; yt = yf * m_conversionUnits; writeCoordinates( line, xt, yt ); fputs( line, m_file ); if( m_useRouteModeForOval ) fputs( "M16\n", m_file ); // Tool up (end routing) fputs( "G05\n", m_file ); // Select drill mode holes_count++; } writeEXCELLONEndOfFile(); return holes_count; } void EXCELLON_WRITER::SetFormat( bool aMetric, ZEROS_FMT aZerosFmt, int aLeftDigits, int aRightDigits ) { m_unitsMetric = aMetric; m_zeroFormat = aZerosFmt; /* Set conversion scale depending on drill file units */ if( m_unitsMetric ) m_conversionUnits = 1.0 / pcbIUScale.IU_PER_MM; // EXCELLON units = mm else m_conversionUnits = 0.001 / pcbIUScale.IU_PER_MILS; // EXCELLON units = INCHES // Set the zero counts. if aZerosFmt == DECIMAL_FORMAT, these values // will be set, but not used. if( aLeftDigits <= 0 ) aLeftDigits = m_unitsMetric ? 3 : 2; if( aRightDigits <= 0 ) aRightDigits = m_unitsMetric ? 3 : 4; m_precision.m_Lhs = aLeftDigits; m_precision.m_Rhs = aRightDigits; } void EXCELLON_WRITER::writeCoordinates( char* aLine, double aCoordX, double aCoordY ) { wxString xs, ys; int xpad = m_precision.m_Lhs + m_precision.m_Rhs; int ypad = xpad; switch( m_zeroFormat ) { default: case DECIMAL_FORMAT: /* In Excellon files, resolution is 1/1000 mm or 1/10000 inch (0.1 mil) * Although in decimal format, Excellon specifications do not specify * clearly the resolution. However it seems to be 1/1000mm or 0.1 mil * like in non decimal formats, so we trunk coordinates to 3 or 4 digits in mantissa * Decimal format just prohibit useless leading 0: * 0.45 or .45 is right, but 00.54 is incorrect. */ if( m_unitsMetric ) { // resolution is 1/1000 mm xs.Printf( wxT( "%.3f" ), aCoordX ); ys.Printf( wxT( "%.3f" ), aCoordY ); } else { // resolution is 1/10000 inch xs.Printf( wxT( "%.4f" ), aCoordX ); ys.Printf( wxT( "%.4f" ), aCoordY ); } //Remove useless trailing 0 while( xs.Last() == '0' ) xs.RemoveLast(); if( xs.Last() == '.' ) // however keep a trailing 0 after the floating point separator xs << '0'; while( ys.Last() == '0' ) ys.RemoveLast(); if( ys.Last() == '.' ) ys << '0'; sprintf( aLine, "X%sY%s\n", TO_UTF8( xs ), TO_UTF8( ys ) ); break; case SUPPRESS_LEADING: for( int i = 0; i< m_precision.m_Rhs; i++ ) { aCoordX *= 10; aCoordY *= 10; } sprintf( aLine, "X%dY%d\n", KiROUND( aCoordX ), KiROUND( aCoordY ) ); break; case SUPPRESS_TRAILING: { for( int i = 0; i < m_precision.m_Rhs; i++ ) { aCoordX *= 10; aCoordY *= 10; } if( aCoordX < 0 ) xpad++; if( aCoordY < 0 ) ypad++; xs.Printf( wxT( "%0*d" ), xpad, KiROUND( aCoordX ) ); ys.Printf( wxT( "%0*d" ), ypad, KiROUND( aCoordY ) ); size_t j = xs.Len() - 1; while( xs[j] == '0' && j ) xs.Truncate( j-- ); j = ys.Len() - 1; while( ys[j] == '0' && j ) ys.Truncate( j-- ); sprintf( aLine, "X%sY%s\n", TO_UTF8( xs ), TO_UTF8( ys ) ); break; } case KEEP_ZEROS: for( int i = 0; i< m_precision.m_Rhs; i++ ) { aCoordX *= 10; aCoordY *= 10; } if( aCoordX < 0 ) xpad++; if( aCoordY < 0 ) ypad++; xs.Printf( wxT( "%0*d" ), xpad, KiROUND( aCoordX ) ); ys.Printf( wxT( "%0*d" ), ypad, KiROUND( aCoordY ) ); sprintf( aLine, "X%sY%s\n", TO_UTF8( xs ), TO_UTF8( ys ) ); break; } } void EXCELLON_WRITER::writeEXCELLONHeader( DRILL_LAYER_PAIR aLayerPair, TYPE_FILE aHolesType ) { fputs( "M48\n", m_file ); // The beginning of a header if( !m_minimalHeader ) { // The next lines in EXCELLON files are comments: wxString msg; msg << wxT( "KiCad " ) << GetBuildVersion(); fprintf( m_file, "; DRILL file {%s} date %s\n", TO_UTF8( msg ), TO_UTF8( DateAndTime() ) ); msg = wxT( "; FORMAT={" ); // Print precision: // Note in decimal format the precision is not used. // the floating point notation has higher priority than the precision. if( m_zeroFormat != DECIMAL_FORMAT ) msg << m_precision.GetPrecisionString(); else msg << wxT( "-:-" ); // in decimal format the precision is irrelevant msg << wxT( "/ absolute / " ); msg << ( m_unitsMetric ? wxT( "metric" ) : wxT( "inch" ) ); /* Adding numbers notation format. * this is same as m_Choice_Zeros_Format strings, but NOT translated * because some EXCELLON parsers do not like non ASCII values * so we use ONLY English (ASCII) strings. * if new options are added in m_Choice_Zeros_Format, they must also * be added here */ msg << wxT( " / " ); const wxString zero_fmt[4] = { wxT( "decimal" ), wxT( "suppress leading zeros" ), wxT( "suppress trailing zeros" ), wxT( "keep zeros" ) }; msg << zero_fmt[m_zeroFormat] << wxT( "}\n" ); fputs( TO_UTF8( msg ), m_file ); // add the structured comment TF.CreationDate: // The attribute value must conform to the full version of the ISO 8601 msg = GbrMakeCreationDateAttributeString( GBR_NC_STRING_FORMAT_NCDRILL ) + wxT( "\n" ); fputs( TO_UTF8( msg ), m_file ); // Add the application name that created the drill file msg = wxT( "; #@! TF.GenerationSoftware,Kicad,Pcbnew," ); msg << GetBuildVersion() << wxT( "\n" ); fputs( TO_UTF8( msg ), m_file ); // Add the standard X2 FileFunction for drill files // TF.FileFunction,Plated[NonPlated],layer1num,layer2num,PTH[NPTH] msg = BuildFileFunctionAttributeString( aLayerPair, aHolesType , true ) + wxT( "\n" ); fputs( TO_UTF8( msg ), m_file ); fputs( "FMAT,2\n", m_file ); // Use Format 2 commands (version used since 1979) } fputs( m_unitsMetric ? "METRIC" : "INCH", m_file ); switch( m_zeroFormat ) { case DECIMAL_FORMAT: fputs( "\n", m_file ); break; case SUPPRESS_LEADING: fputs( ",TZ\n", m_file ); break; case SUPPRESS_TRAILING: fputs( ",LZ\n", m_file ); break; case KEEP_ZEROS: // write nothing, but TZ is acceptable when all zeros are kept fputs( "\n", m_file ); break; } } void EXCELLON_WRITER::writeEXCELLONEndOfFile() { // add if minimal here fputs( "T0\nM30\n", m_file ); fclose( m_file ); }