/* * This program source code file is part of KiCad, a free EDA CAD application. * * Copyright (C) 2004-2020 KiCad Developers. * * This program is free software; you can redistribute it and/or * modify it under the terms of the GNU General Public License * as published by the Free Software Foundation; either version 2 * of the License, or (at your option) any later version. * * This program is distributed in the hope that it will be useful, * but WITHOUT ANY WARRANTY; without even the implied warranty of * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the * GNU General Public License for more details. * * You should have received a copy of the GNU General Public License * along with this program; if not, you may find one here: * http://www.gnu.org/licenses/old-licenses/gpl-2.0.html * or you may search the http://www.gnu.org website for the version 2 license, * or you may write to the Free Software Foundation, Inc., * 51 Franklin Street, Fifth Floor, Boston, MA 02110-1301, USA */ #include #include #include #include #include #include #include #include #include #include #include #include #include #include /* Holes clearance test. Checks pad and via holes for their mechanical clearances. Generated errors: - DRCE_HOLE_CLEARANCE TODO: vias-in-smd-pads check */ namespace test { class DRC_TEST_PROVIDER_HOLE_CLEARANCE : public DRC_TEST_PROVIDER_CLEARANCE_BASE { public: DRC_TEST_PROVIDER_HOLE_CLEARANCE () : DRC_TEST_PROVIDER_CLEARANCE_BASE() { } virtual ~DRC_TEST_PROVIDER_HOLE_CLEARANCE() { } virtual bool Run() override; virtual const wxString GetName() const override { return "hole_clearance"; }; virtual const wxString GetDescription() const override { return "Tests clearance of holes (via/pad drills)"; } virtual std::set GetMatchingRuleIds() const override; private: void addHole( const VECTOR2I& aLocation, int aRadius, BOARD_ITEM* aOwner ); void buildHoleList(); void testHoles2Holes(); void testPads2Holes(); bool doPadToPadHoleDrc( D_PAD* aRefPad, D_PAD** aStart, D_PAD** aEnd, int x_limit ); struct DRILLED_HOLE { VECTOR2I m_location; int m_drillRadius = 0; BOARD_ITEM* m_owner = nullptr; }; BOARD* m_board; std::vector m_holes; int m_largestRadius; }; }; bool test::DRC_TEST_PROVIDER_HOLE_CLEARANCE::Run() { auto bds = m_drcEngine->GetDesignSettings(); m_board = m_drcEngine->GetBoard(); m_largestClearance = 0; m_largestRadius = 0; for( auto rule : m_drcEngine->QueryRulesById( test::DRC_RULE_ID_T::DRC_RULE_ID_HOLE_CLEARANCE ) ) { drc_dbg(1, "process rule %p\n", rule ); if( rule->GetConstraint().m_Value.HasMin() ) { drc_dbg(1, "min-hole-clearance %d\n", rule->GetConstraint().m_Value.Min() ); m_largestClearance = std::max( m_largestClearance, rule->GetConstraint().m_Value.Min() ); } } ReportAux( "Worst hole clearance : %d nm", m_largestClearance ); buildHoleList(); ReportStage( ("Testing hole<->pad clearances"), 0, 2 ); testPads2Holes(); ReportStage( ("Testing hole<->hole clearances"), 0, 2 ); testHoles2Holes(); reportRuleStatistics(); return true; } void test::DRC_TEST_PROVIDER_HOLE_CLEARANCE::buildHoleList() { bool success = true; BOARD_DESIGN_SETTINGS& bds = m_board->GetDesignSettings(); m_holes.clear(); for( auto module : m_board->Modules() ) { for( auto pad : module->Pads() ) { int holeSize = std::min( pad->GetDrillSize().x, pad->GetDrillSize().y ); if( holeSize == 0 ) continue; // fixme: support for non-round (i.e. slotted) holes if( pad->GetDrillShape() == PAD_DRILL_SHAPE_CIRCLE ) addHole( pad->GetPosition(), pad->GetDrillSize().x / 2, pad ); } } for( auto track : m_board->Tracks() ) { if ( track->Type() == PCB_VIA_T ) { auto via = static_cast( track ); addHole( via->GetPosition(), via->GetDrillValue() / 2, via ); } } ReportAux( "Total drilled holes : %d", m_holes.size() ); } void test::DRC_TEST_PROVIDER_HOLE_CLEARANCE::testPads2Holes() { std::vector sortedPads; m_board->GetSortedPadListByXthenYCoord( sortedPads ); if( sortedPads.empty() ) return; // find the max size of the pads (used to stop the pad-to-pad tests) int max_size = 0; for( D_PAD* pad : sortedPads ) { // GetBoundingRadius() is the radius of the minimum sized circle fully containing the pad int radius = pad->GetBoundingRadius(); if( radius > max_size ) max_size = radius; } // Better to be fast than accurate; this keeps us from having to look up / calculate the // actual clearances max_size += m_largestClearance; // Upper limit of pad list (limit not included) D_PAD** listEnd = &sortedPads[0] + sortedPads.size(); // Test the pads for( auto& pad : sortedPads ) { int x_limit = pad->GetPosition().x + pad->GetBoundingRadius() + max_size; drc_dbg(10,"-> %p\n", pad); doPadToPadHoleDrc( pad, &pad, listEnd, x_limit ); } } bool test::DRC_TEST_PROVIDER_HOLE_CLEARANCE::doPadToPadHoleDrc( D_PAD* aRefPad, D_PAD** aStart, D_PAD** aEnd, int x_limit ) { const static LSET all_cu = LSET::AllCuMask(); LSET layerMask = aRefPad->GetLayerSet() & all_cu; for( D_PAD** pad_list = aStart; pad_list %p\n", pad); // We can stop the test when pad->GetPosition().x > x_limit // because the list is sorted by X values if( pad->GetPosition().x > x_limit ) break; // drc_dbg(10," chk2 against -> %p ds %d %d\n", pad, pad->GetDrillSize().x, aRefPad->GetDrillSize().x ); drc_dbg(1," chk1 against -> %p x0 %d x2 %d\n", pad, pad->GetDrillSize().x, aRefPad->GetDrillSize().x ); // No problem if pads which are on copper layers are on different copper layers, // (pads can be only on a technical layer, to build complex pads) // but their hole (if any ) can create DRC error because they are on all // copper layers, so we test them if( ( pad->GetLayerSet() & layerMask ) != 0 && ( pad->GetLayerSet() & all_cu ) != 0 && ( aRefPad->GetLayerSet() & all_cu ) != 0 ) { // if holes are in the same location and have the same size and shape, // this can be accepted if( pad->GetPosition() == aRefPad->GetPosition() && pad->GetDrillSize() == aRefPad->GetDrillSize() && pad->GetDrillShape() == aRefPad->GetDrillShape() ) { if( aRefPad->GetDrillShape() == PAD_DRILL_SHAPE_CIRCLE ) continue; // for oval holes: must also have the same orientation if( pad->GetOrientation() == aRefPad->GetOrientation() ) continue; } drc_dbg(1," chk3 against -> %p x0 %d x2 %d\n", pad, pad->GetDrillSize().x, aRefPad->GetDrillSize().x ); /* Here, we must test clearance between holes and pads * pad size and shape is adjusted to pad drill size and shape */ if( pad->GetDrillSize().x ) { // pad under testing has a hole, test this hole against pad reference auto rule = m_drcEngine->EvalRulesForItems( test::DRC_RULE_ID_T::DRC_RULE_ID_HOLE_CLEARANCE, aRefPad, pad ); auto minClearance = rule->GetConstraint().GetValue().Min(); int actual; drc_dbg(1,"check pad %p rule '%s' cl %d\n", pad, (const char*) rule->GetName().c_str(), minClearance ); accountCheck( rule ); auto refPadShape = aRefPad->GetEffectiveShape(); // fixme: pad stacks... if( refPadShape->Collide( pad->GetEffectiveHoleShape(), minClearance, &actual ) ) { DRC_ITEM* drcItem = DRC_ITEM::Create( DRCE_HOLE_CLEARANCE ); wxString msg; msg.Printf( drcItem->GetErrorText() + _( " (%s clearance %s; actual %s)" ), "", MessageTextFromValue( userUnits(), minClearance, true ), MessageTextFromValue( userUnits(), actual, true ) ); drcItem->SetErrorMessage( msg ); drcItem->SetItems( pad, aRefPad ); drcItem->SetViolatingRule( rule ); ReportWithMarker( drcItem, pad->GetPosition() ); return false; } } if( aRefPad->GetDrillSize().x ) // pad reference has a hole { auto rule = m_drcEngine->EvalRulesForItems( test::DRC_RULE_ID_T::DRC_RULE_ID_HOLE_CLEARANCE, aRefPad, pad ); auto minClearance = rule->GetConstraint().GetValue().Min(); int actual; accountCheck( rule ); drc_dbg(1,"check pad %p rule '%s' cl %d\n", aRefPad, (const char*) rule->GetName().c_str(), minClearance ); auto padShape = pad->GetEffectiveShape(); if( padShape->Collide( aRefPad->GetEffectiveHoleShape(), minClearance, &actual ) ) { DRC_ITEM* drcItem = DRC_ITEM::Create( DRCE_HOLE_CLEARANCE ); wxString msg; msg.Printf( drcItem->GetErrorText() + _( " (%s clearance %s; actual %s)" ), "", MessageTextFromValue( userUnits(), minClearance, true ), MessageTextFromValue( userUnits(), actual, true ) ); drcItem->SetErrorMessage( msg ); drcItem->SetItems( aRefPad, pad ); drcItem->SetViolatingRule( rule ); ReportWithMarker( drcItem, pad->GetPosition() ); return false; } } } } return true; } void test::DRC_TEST_PROVIDER_HOLE_CLEARANCE::addHole( const VECTOR2I& aLocation, int aRadius, BOARD_ITEM* aOwner ) { DRILLED_HOLE hole; hole.m_location = aLocation; hole.m_drillRadius = aRadius; hole.m_owner = aOwner; m_largestRadius = std::max( m_largestRadius, aRadius ); m_holes.push_back( hole ); } void test::DRC_TEST_PROVIDER_HOLE_CLEARANCE::testHoles2Holes() { // No need to check if we're ignoring DRCE_DRILLED_HOLES_TOO_CLOSE; if we are then we // won't have collected any holes to test. // Sort holes by X for performance. In the nested iteration we then need to look at // following holes only while they are within the refHole's neighborhood as defined by // the refHole radius + the minimum hole-to-hole clearance + the largest radius any of // the following holes can have. std::sort( m_holes.begin(), m_holes.end(), []( const DRILLED_HOLE& a, const DRILLED_HOLE& b ) { if( a.m_location.x == b.m_location.x ) return a.m_location.y < b.m_location.y; else return a.m_location.x < b.m_location.x; } ); for( size_t ii = 0; ii < m_holes.size(); ++ii ) { DRILLED_HOLE& refHole = m_holes[ ii ]; int neighborhood = refHole.m_drillRadius + m_largestClearance + m_largestRadius; for( size_t jj = ii + 1; jj < m_holes.size(); ++jj ) { DRILLED_HOLE& checkHole = m_holes[ jj ]; if( refHole.m_location.x + neighborhood < checkHole.m_location.x ) break; // Holes with identical locations are allowable if( checkHole.m_location == refHole.m_location ) continue; int actual = ( checkHole.m_location - refHole.m_location ).EuclideanNorm(); actual = std::max( 0, actual - checkHole.m_drillRadius - refHole.m_drillRadius ); DRC_RULE* rule = m_drcEngine->EvalRulesForItems( test::DRC_RULE_ID_T::DRC_RULE_ID_HOLE_CLEARANCE, refHole.m_owner, checkHole.m_owner ); int minClearance = rule->GetConstraint().GetValue().Min(); accountCheck( rule ); if( actual < minClearance ) { DRC_ITEM* drcItem = DRC_ITEM::Create( DRCE_HOLE_CLEARANCE ); wxString msg; msg.Printf( drcItem->GetErrorText() + _( " (clearance %s; actual %s)" ), MessageTextFromValue( userUnits(), minClearance, true ), MessageTextFromValue( userUnits(), actual, true ) ); drcItem->SetViolatingRule( rule ); drcItem->SetErrorMessage( msg ); drcItem->SetItems( refHole.m_owner, checkHole.m_owner ); ReportWithMarker( drcItem, refHole.m_location ); if( isErrorLimitExceeded( DRCE_HOLE_CLEARANCE ) ) return; } } } } std::set test::DRC_TEST_PROVIDER_HOLE_CLEARANCE::GetMatchingRuleIds() const { return { DRC_RULE_ID_T::DRC_RULE_ID_HOLE_CLEARANCE }; } namespace detail { static test::DRC_REGISTER_TEST_PROVIDER dummy; }