/** * @file gendrill.cpp * @brief Functions to create EXCELLON drill files and report files. */ /* * This program source code file is part of KiCad, a free EDA CAD application. * * Copyright (C) 1992-2010 Jean_Pierre Charras * Copyright (C) 1992-2010 KiCad Developers, see change_log.txt for contributors. * * This program is free software; you can redistribute it and/or * modify it under the terms of the GNU General Public License * as published by the Free Software Foundation; either version 2 * of the License, or (at your option) any later version. * * This program is distributed in the hope that it will be useful, * but WITHOUT ANY WARRANTY; without even the implied warranty of * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the * GNU General Public License for more details. * * You should have received a copy of the GNU General Public License * along with this program; if not, you may find one here: * http://www.gnu.org/licenses/old-licenses/gpl-2.0.html * or you may search the http://www.gnu.org website for the version 2 license, * or you may write to the Free Software Foundation, Inc., * 51 Franklin Street, Fifth Floor, Boston, MA 02110-1301, USA */ /** * @see for EXCELLON format, see: * http://www.excellon.com/manuals/program.htm * and the CNC-7 manual. */ #include #include #include #include #include #include #include #include #include #include #include #include #include #include #include #include #include // Dialog box for drill file generation /* * Creates the drill files in EXCELLON format * Number format: * - Floating point format * - integer format * - integer format: "Trailing Zero" ( TZ ) or "Leading Zero" * Units * - Decimal * - Metric * * The drill maps can be created in HPGL or PS format * * dialog_gendrill.cpp is the file which handles * the Dialog box for drill file generation */ static std::vector s_ToolListBuffer; static std::vector s_HoleListBuffer; /* This function displays the dialog frame for drill tools */ void PCB_EDIT_FRAME::InstallDrillFrame( wxCommandEvent& event ) { DIALOG_GENDRILL dlg( this ); dlg.ShowModal(); } /** * Function GenDrillAndReportFiles * Calls the functions to create EXCELLON drill files and/or drill map files * >When all holes are through, only one excellon file is created. * >When there are some partial holes (some blind or buried vias), * one excellon file is created, for all plated through holes, * and one file per layer pair, which have one or more holes, excluding * through holes, already in the first file. * one file for all Not Plated through holes */ void DIALOG_GENDRILL::GenDrillAndReportFiles() { wxFileName fn; wxString layer_extend; /* added to the Board FileName to * create FullFileName (= Board * FileName + layer pair names) */ wxString msg; bool hasBuriedVias = false; /* If true, drill files are created * layer pair by layer pair for * buried vias */ int layer1 = LAYER_N_BACK; int layer2 = LAYER_N_FRONT; bool gen_through_holes = true; bool gen_NPTH_holes = false; wxString currentWD = ::wxGetCwd(); UpdateConfig(); // set params and Save drill options m_parent->ClearMsgPanel(); if( m_microViasCount || m_blindOrBuriedViasCount ) hasBuriedVias = true; for( ; ; ) { Build_Holes_List( m_parent->GetBoard(), s_HoleListBuffer, s_ToolListBuffer, layer1, layer2, gen_through_holes ? false : true, gen_NPTH_holes ); if( s_ToolListBuffer.size() > 0 ) // holes? { fn = m_parent->GetScreen()->GetFileName(); layer_extend.Empty(); if( gen_NPTH_holes ) { layer_extend << wxT( "-NPTH" ); } else if( !gen_through_holes ) { if( layer1 == LAYER_N_BACK ) layer_extend << wxT( "-copper" ); else layer_extend << wxT( "-inner" ) << layer1; if( layer2 == LAYER_N_FRONT ) layer_extend << wxT( "-cmp" ); else layer_extend << wxT( "-inner" ) << layer2; } fn.SetName( fn.GetName() + layer_extend ); fn.SetExt( DrillFileExtension ); wxFileDialog dlg( this, _( "Save Drill File" ), ::wxGetCwd(), fn.GetFullName(), wxGetTranslation( DrillFileWildcard ), wxFD_SAVE | wxFD_CHANGE_DIR ); if( dlg.ShowModal() == wxID_CANCEL ) break; FILE* aFile = wxFopen( dlg.GetPath(), wxT( "w" ) ); if( aFile == 0 ) { msg.Printf( _( "Unable to create drill file %s" ), GetChars( dlg.GetPath() ) ); wxMessageBox( msg ); ::wxSetWorkingDirectory( currentWD ); EndModal( 0 ); return; } EXCELLON_WRITER excellonWriter( m_parent->GetBoard(), aFile, m_FileDrillOffset, &s_HoleListBuffer, &s_ToolListBuffer ); excellonWriter.SetFormat( !m_UnitDrillIsInch, (EXCELLON_WRITER::zeros_fmt) m_ZerosFormat, m_Precision.m_lhs, m_Precision.m_rhs ); excellonWriter.SetOptions( m_Mirror, m_MinimalHeader, m_FileDrillOffset ); excellonWriter.CreateDrillFile(); switch( m_Choice_Drill_Map->GetSelection() ) { case 0: break; case 1: GenDrillMap( dlg.GetPath(), s_HoleListBuffer, s_ToolListBuffer, PLOT_FORMAT_HPGL ); break; case 2: GenDrillMap( dlg.GetPath(), s_HoleListBuffer, s_ToolListBuffer, PLOT_FORMAT_POST ); break; case 3: GenDrillMap( dlg.GetPath(), s_HoleListBuffer, s_ToolListBuffer, PLOT_FORMAT_GERBER ); break; case 4: GenDrillMap( dlg.GetPath(), s_HoleListBuffer, s_ToolListBuffer, PLOT_FORMAT_DXF ); break; } } if( gen_NPTH_holes ) // The last drill file was created break; if( !hasBuriedVias ) gen_NPTH_holes = true; else { if( gen_through_holes ) layer2 = layer1 + 1; // prepare generation of first layer pair else { if( layer2 >= LAYER_N_FRONT ) // no more layer pair to consider { layer1 = LAYER_N_BACK; layer2 = LAYER_N_FRONT; gen_NPTH_holes = true; continue; } layer1++; layer2++; // use next layer pair if( layer2 == m_parent->GetBoard()->GetCopperLayerCount() - 1 ) layer2 = LAYER_N_FRONT; // the last layer is always the // component layer } gen_through_holes = false; } } if( m_Choice_Drill_Report->GetSelection() > 0 ) { fn = m_parent->GetScreen()->GetFileName(); GenDrillReport( fn.GetFullName() ); } ::wxSetWorkingDirectory( currentWD ); } /** * Create the drill file in EXCELLON format * @return hole count */ int EXCELLON_WRITER::CreateDrillFile() { int diam, holes_count; int x0, y0, xf, yf, xc, yc; double xt, yt; char line[1024]; SetLocaleTo_C_standard(); // Use the standard notation for double numbers WriteHeader(); holes_count = 0; /* Write the tool list */ for( unsigned ii = 0; ii < m_toolListBuffer->size(); ii++ ) { DRILL_TOOL& tool_descr = (*m_toolListBuffer)[ii]; fprintf( m_file, "T%dC%.3f\n", ii + 1, tool_descr.m_Diameter * m_conversionUnits ); } fputs( "%\n", m_file ); // End of header info fputs( "G90\n", m_file ); // Absolute mode fputs( "G05\n", m_file ); // Drill mode /* Units : */ if( !m_minimalHeader ) { if( m_unitsDecimal ) fputs( "M71\n", m_file ); /* M71 = metric mode */ else fputs( "M72\n", m_file ); /* M72 = inch mode */ } /* Read the hole file and generate lines for normal holes (oblong * holes will be created later) */ int tool_reference = -2; for( unsigned ii = 0; ii < m_holeListBuffer->size(); ii++ ) { HOLE_INFO& hole_descr = (*m_holeListBuffer)[ii]; if( hole_descr.m_Hole_Shape ) continue; // oblong holes will be created later if( tool_reference != hole_descr.m_Tool_Reference ) { tool_reference = hole_descr.m_Tool_Reference; fprintf( m_file, "T%d\n", tool_reference ); } x0 = hole_descr.m_Hole_Pos.x - m_offset.x; y0 = hole_descr.m_Hole_Pos.y - m_offset.y; if( !m_mirror ) y0 *= -1; xt = x0 * m_conversionUnits; yt = y0 * m_conversionUnits; WriteCoordinates( line, xt, yt ); fputs( line, m_file ); holes_count++; } /* Read the hole file and generate lines for normal holes (oblong holes * will be created later) */ tool_reference = -2; // set to a value not used for // aHoleListBuffer[ii].m_Tool_Reference for( unsigned ii = 0; ii < m_holeListBuffer->size(); ii++ ) { HOLE_INFO& hole_descr = (*m_holeListBuffer)[ii]; if( hole_descr.m_Hole_Shape == 0 ) continue; // wait for oblong holes if( tool_reference != hole_descr.m_Tool_Reference ) { tool_reference = hole_descr.m_Tool_Reference; fprintf( m_file, "T%d\n", tool_reference ); } diam = MIN( hole_descr.m_Hole_Size.x, hole_descr.m_Hole_Size.y ); if( diam == 0 ) continue; /* Compute the hole coordinates: */ xc = x0 = xf = hole_descr.m_Hole_Pos.x - m_offset.x; yc = y0 = yf = hole_descr.m_Hole_Pos.y - m_offset.y; /* Compute the start and end coordinates for the shape */ if( hole_descr.m_Hole_Size.x < hole_descr.m_Hole_Size.y ) { int delta = ( hole_descr.m_Hole_Size.y - hole_descr.m_Hole_Size.x ) / 2; y0 -= delta; yf += delta; } else { int delta = ( hole_descr.m_Hole_Size.x - hole_descr.m_Hole_Size.y ) / 2; x0 -= delta; xf += delta; } RotatePoint( &x0, &y0, xc, yc, hole_descr.m_Hole_Orient ); RotatePoint( &xf, &yf, xc, yc, hole_descr.m_Hole_Orient ); if( !m_mirror ) { y0 *= -1; yf *= -1; } xt = x0 * m_conversionUnits; yt = y0 * m_conversionUnits; WriteCoordinates( line, xt, yt ); /* remove the '\n' from end of line, because we must add the "G85" * command to the line: */ for( int kk = 0; line[kk] != 0; kk++ ) if( line[kk] == '\n' || line[kk] =='\r' ) line[kk] = 0; fputs( line, m_file ); fputs( "G85", m_file ); // add the "G85" command xt = xf * m_conversionUnits; yt = yf * m_conversionUnits; WriteCoordinates( line, xt, yt ); fputs( line, m_file ); fputs( "G05\n", m_file ); holes_count++; } WriteEndOfFile(); SetLocaleTo_Default(); // Revert to locale double notation return holes_count; } /** * SetFormat * Initialize internal parameters to match the given format * @param aMetric = true for metric coordinates, false for imperial units * @param aZerosFmt = DECIMAL_FORMAT, SUPPRESS_LEADING, SUPPRESS_TRAILING, KEEP_ZEROS * @param aLeftDigits = number of digits for integer part of coordinates * @param aRightDigits = number of digits for mantissa part of coordinates */ void EXCELLON_WRITER::SetFormat( bool aMetric, zeros_fmt aZerosFmt, int aLeftDigits, int aRightDigits ) { m_unitsDecimal = aMetric; m_zeroFormat = aZerosFmt; /* Set conversion scale depending on drill file units */ if( m_unitsDecimal ) m_conversionUnits = 1.0 / IU_PER_MM; // EXCELLON units = mm else m_conversionUnits = 0.001 / IU_PER_MILS; // EXCELLON units = INCHES m_precision.m_lhs = aLeftDigits; m_precision.m_rhs = aRightDigits; } /* Created a line like: * X48000Y19500 * According to the selected format */ void EXCELLON_WRITER::WriteCoordinates( char* aLine, double aCoordX, double aCoordY ) { wxString xs, ys; int xpad = m_precision.m_lhs + m_precision.m_rhs; int ypad = xpad; /* I need to come up with an algorithm that handles any lhs:rhs format.*/ /* one idea is to take more inputs for xpad/ypad when metric is used. */ switch( DIALOG_GENDRILL::m_ZerosFormat ) { default: case DECIMAL_FORMAT: sprintf( aLine, "X%.3fY%.3f\n", aCoordX, aCoordY ); break; case SUPPRESS_LEADING: /* that should work now */ for( int i = 0; i< m_precision.m_rhs; i++ ) { aCoordX *= 10; aCoordY *= 10; } sprintf( aLine, "X%dY%d\n", KiROUND( aCoordX ), KiROUND( aCoordY ) ); break; case SUPPRESS_TRAILING: { for( int i = 0; i < m_precision.m_rhs; i++ ) { aCoordX *= 10; aCoordY *= 10; } if( aCoordX < 0 ) xpad++; if( aCoordY < 0 ) ypad++; xs.Printf( wxT( "%0*d" ), xpad, KiROUND( aCoordX ) ); ys.Printf( wxT( "%0*d" ), ypad, KiROUND( aCoordY ) ); size_t j = xs.Len() - 1; while( xs[j] == '0' && j ) xs.Truncate( j-- ); j = ys.Len() - 1; while( ys[j] == '0' && j ) ys.Truncate( j-- ); sprintf( aLine, "X%sY%s\n", TO_UTF8( xs ), TO_UTF8( ys ) ); break; } case KEEP_ZEROS: for( int i = 0; i< m_precision.m_rhs; i++ ) { aCoordX *= 10; aCoordY *= 10; } if( aCoordX < 0 ) xpad++; if( aCoordY < 0 ) ypad++; xs.Printf( wxT( "%0*d" ), xpad, KiROUND( aCoordX ) ); ys.Printf( wxT( "%0*d" ), ypad, KiROUND( aCoordY ) ); sprintf( aLine, "X%sY%s\n", TO_UTF8( xs ), TO_UTF8( ys ) ); break; } } /* Print the DRILL file header. The full header is: * M48 * ;DRILL file {PCBNEW (2007-11-29-b)} date 17/1/2008-21:02:35 * ;FORMAT={ / absolute / / } * FMAT,2 * INCH,TZ */ void EXCELLON_WRITER::WriteHeader() { fputs( "M48\n", m_file ); // The beginning of a header if( !m_minimalHeader ) { // The next 2 lines in EXCELLON files are comments: wxString msg = wxGetApp().GetTitle() + wxT( " " ) + GetBuildVersion(); fprintf( m_file, ";DRILL file {%s} date %s\n", TO_UTF8( msg ), TO_UTF8( DateAndTime() ) ); msg = wxT( ";FORMAT={" ); // Print precision: if( m_zeroFormat != DECIMAL_FORMAT ) msg << m_precision.GetPrecisionString(); else msg << wxT( "-:-" ); // in decimal format the precision is irrelevant msg << wxT( "/ absolute / " ); msg << ( m_unitsDecimal ? wxT( "metric" ) : wxT( "inch" ) ); /* Adding numbers notation format. * this is same as m_Choice_Zeros_Format strings, but NOT translated * because some EXCELLON parsers do not like non ascii values * so we use ONLY english (ascii) strings. * if new options are added in m_Choice_Zeros_Format, they must also * be added here */ msg << wxT( " / " ); const wxString zero_fmt[4] = { wxT( "decimal" ), wxT( "suppress leading zeros" ), wxT( "suppress trailing zeros" ), wxT( "keep zeros" ) }; msg << zero_fmt[m_zeroFormat]; msg << wxT( "}\n" ); fputs( TO_UTF8( msg ), m_file ); fputs( "FMAT,2\n", m_file ); // Use Format 2 commands (version used since 1979) } fputs( m_unitsDecimal ? "METRIC" : "INCH", m_file ); switch( m_zeroFormat ) { case SUPPRESS_LEADING: case DECIMAL_FORMAT: fputs( ",TZ\n", m_file ); break; case SUPPRESS_TRAILING: fputs( ",LZ\n", m_file ); break; case KEEP_ZEROS: fputs( ",TZ\n", m_file ); // TZ is acceptable when all zeros are kept break; } } void EXCELLON_WRITER::WriteEndOfFile() { //add if minimal here fputs( "T0\nM30\n", m_file ); fclose( m_file ); } /* Generate the drill plan (Drill map) format HPGL or POSTSCRIPT */ void DIALOG_GENDRILL::GenDrillMap( const wxString aFileName, std::vector& aHoleListBuffer, std::vector& buffer, int format ) { wxFileName fn; wxString ext, wildcard; wxString msg; /* Init extension */ switch( format ) { case PLOT_FORMAT_HPGL: ext = wxT( "plt" ); wildcard = _( "HPGL plot files (.plt)|*.plt" ); break; case PLOT_FORMAT_POST: ext = wxT( "ps" ); wildcard = _( "PostScript files (.ps)|*.ps" ); break; case PLOT_FORMAT_GERBER: ext = wxT( "pho" ); wildcard = _( "Gerber files (.pho)|*.pho" ); break; case PLOT_FORMAT_DXF: ext = wxT( "dxf" ); wildcard = _( "DXF files (.dxf)|*.dxf" ); break; default: DisplayError( this, wxT( "DIALOG_GENDRILL::GenDrillMap() error" ) ); return; } /* Init file name */ fn = aFileName; fn.SetName( fn.GetName() + wxT( "-drl" ) ); fn.SetExt( ext ); wxFileDialog dlg( this, _( "Save Drill Plot File" ), fn.GetPath(), fn.GetFullName(), wildcard, wxFD_SAVE ); if( dlg.ShowModal() == wxID_CANCEL ) return; FILE* plotfile = wxFopen( dlg.GetPath(), wxT( "wt" ) ); if( plotfile == 0 ) { msg = _( "Unable to create file" ); msg << wxT( " <" ) << dlg.GetPath() << wxT( ">" ); wxMessageBox( msg ); return; } GenDrillMapFile( m_parent->GetBoard(), plotfile, dlg.GetPath(), m_parent->GetPageSettings(), s_HoleListBuffer, s_ToolListBuffer, m_UnitDrillIsInch, format, m_FileDrillOffset ); } /* * Create a list of drill values and drill count */ void DIALOG_GENDRILL::GenDrillReport( const wxString aFileName ) { wxFileName fn; wxString msg; fn = aFileName; fn.SetName( fn.GetName() + wxT( "-drl" ) ); fn.SetExt( ReportFileExtension ); wxFileDialog dlg( this, _( "Save Drill Report File" ), fn.GetPath(), fn.GetFullName(), wxGetTranslation( ReportFileWildcard ), wxFD_SAVE ); if( dlg.ShowModal() == wxID_CANCEL ) return; FILE* report_dest = wxFopen( dlg.GetPath(), wxT( "w" ) ); if( report_dest == 0 ) { msg = _( "Unable to create file " ) + dlg.GetPath(); wxMessageBox( msg ); return; } GenDrillReportFile( report_dest, m_parent->GetBoard(), m_parent->GetScreen()->GetFileName(), m_UnitDrillIsInch, s_HoleListBuffer, s_ToolListBuffer ); }