/* * This program source code file is part of KiCad, a free EDA CAD application. * * Copyright (C) 2004-2020 KiCad Developers. * * This program is free software; you can redistribute it and/or * modify it under the terms of the GNU General Public License * as published by the Free Software Foundation; either version 2 * of the License, or (at your option) any later version. * * This program is distributed in the hope that it will be useful, * but WITHOUT ANY WARRANTY; without even the implied warranty of * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the * GNU General Public License for more details. * * You should have received a copy of the GNU General Public License * along with this program; if not, you may find one here: * http://www.gnu.org/licenses/old-licenses/gpl-2.0.html * or you may search the http://www.gnu.org website for the version 2 license, * or you may write to the Free Software Foundation, Inc., * 51 Franklin Street, Fifth Floor, Boston, MA 02110-1301, USA */ #include #include #include #include #include #include #include #include #include /* Holes clearance test. Checks pad and via holes for their mechanical clearances. Generated errors: - DRCE_HOLE_CLEARANCE TODO: vias-in-smd-pads check */ class DRC_TEST_PROVIDER_HOLE_CLEARANCE : public DRC_TEST_PROVIDER_CLEARANCE_BASE { public: DRC_TEST_PROVIDER_HOLE_CLEARANCE () : DRC_TEST_PROVIDER_CLEARANCE_BASE(), m_board( nullptr ), m_largestRadius( 0 ) { } virtual ~DRC_TEST_PROVIDER_HOLE_CLEARANCE() { } virtual bool Run() override; virtual const wxString GetName() const override { return "hole_clearance"; }; virtual const wxString GetDescription() const override { return "Tests clearance of holes (via/pad drills)"; } virtual std::set GetConstraintTypes() const override; int GetNumPhases() const override; private: void addHole( const VECTOR2I& aLocation, int aRadius, BOARD_ITEM* aOwner ); void buildDrilledHoleList(); void testHoles2Holes(); void testPads2Holes(); /** * Test clearance of a pad hole with the pad hole of other pads. * @param aSortedPadsList is the sorted by X pos of all pads * @param aRefPadIdx is the index of pad to test inside aSortedPadsList * @param aX_limit is the max X pos of others pads that need to be tested * To speed up the test, aSortedPadsList is a pad list sorted by X position, * and only pads after the pad to test are tested, so this function must be called * for each pad for the first in list to the last in list */ bool doPadToPadHoleDrc( int aRefPadIdx, std::vector& aSortedPadsList, int aX_limit ); struct DRILLED_HOLE { VECTOR2I m_location; int m_drillRadius = 0; BOARD_ITEM* m_owner = nullptr; }; BOARD* m_board; std::vector m_drilledHoles; int m_largestRadius; }; bool DRC_TEST_PROVIDER_HOLE_CLEARANCE::Run() { m_board = m_drcEngine->GetBoard(); m_largestClearance = 0; m_largestRadius = 0; DRC_CONSTRAINT worstClearanceConstraint; if( m_drcEngine->QueryWorstConstraint( DRC_CONSTRAINT_TYPE_HOLE_CLEARANCE, worstClearanceConstraint, DRCCQ_LARGEST_MINIMUM ) ) { m_largestClearance = worstClearanceConstraint.GetValue().Min(); reportAux( "Worst hole clearance : %d nm", m_largestClearance ); } else { reportAux( "No hole clearance constraints found..." ); return false; } buildDrilledHoleList(); if( !reportPhase( _( "Checking hole to pad clearances..." ) ) ) return false; testPads2Holes(); if( !reportPhase( _( "Checking hole to hole clearances..." ) ) ) return false; testHoles2Holes(); reportRuleStatistics(); return true; } void DRC_TEST_PROVIDER_HOLE_CLEARANCE::buildDrilledHoleList() { m_drilledHoles.clear(); for( MODULE* module : m_board->Modules() ) { for( D_PAD* pad : module->Pads() ) { int holeSize = std::min( pad->GetDrillSize().x, pad->GetDrillSize().y ); if( holeSize == 0 ) continue; // Milled holes (slots) aren't required to meet the minimum hole-to-hole // distance, so we only have to collect the drilled holes. if( pad->GetDrillShape() == PAD_DRILL_SHAPE_CIRCLE ) addHole( pad->GetPosition(), pad->GetDrillSize().x / 2, pad ); } } for( TRACK* track : m_board->Tracks() ) { if( track->Type() == PCB_VIA_T ) { VIA* via = static_cast( track ); addHole( via->GetPosition(), via->GetDrillValue() / 2, via ); } } reportAux( "Total drilled holes : %d", m_drilledHoles.size()); } void DRC_TEST_PROVIDER_HOLE_CLEARANCE::testPads2Holes() { const int delta = 25; // This is the number of tests between 2 calls to the progress bar std::vector sortedPads; m_board->GetSortedPadListByXthenYCoord( sortedPads ); if( sortedPads.empty() ) return; // find the max size of the pads (used to stop the pad-to-pad tests) int max_size = 0; for( D_PAD* pad : sortedPads ) { // GetBoundingRadius() is the radius of the minimum sized circle fully containing the pad int radius = pad->GetBoundingRadius(); if( radius > max_size ) max_size = radius; } // Better to be fast than accurate; this keeps us from having to look up / calculate the // actual clearances max_size += m_largestClearance; // Test the pads for( int idx = 0; idx < (int) sortedPads.size(); idx++ ) { D_PAD* pad = sortedPads[idx]; int x_limit = pad->GetPosition().x + pad->GetBoundingRadius() + max_size; drc_dbg( 10, "-> %p\n", pad ); if( !reportProgress( idx, sortedPads.size(), delta ) ) break; doPadToPadHoleDrc( idx, sortedPads, x_limit ); } } bool DRC_TEST_PROVIDER_HOLE_CLEARANCE::doPadToPadHoleDrc( int aRefPadIdx, std::vector& aSortedPadsList, int aX_limit ) { const static LSET all_cu = LSET::AllCuMask(); D_PAD* refPad = aSortedPadsList[aRefPadIdx]; LSET layerMask = refPad->GetLayerSet() & all_cu; for( int idx = aRefPadIdx; idx < (int)aSortedPadsList.size(); ++idx ) { D_PAD* pad = aSortedPadsList[idx]; if( pad == refPad ) continue; // drc_dbg(10," chk against -> %p\n", pad); // We can stop the test when pad->GetPosition().x > aX_limit because the list is // sorted by X positions, and other pads are too far. if( pad->GetPosition().x > aX_limit ) break; // drc_dbg( 10," chk2 against -> %p ds %d %d\n", // pad, pad->GetDrillSize().x, refPad->GetDrillSize().x ); drc_dbg( 10, " chk1 against -> %p x0 %d x2 %d\n", pad, pad->GetDrillSize().x, refPad->GetDrillSize().x ); // No problem if pads which are on copper layers are on different copper layers, // (pads can be only on a technical layer, to build complex pads) // but their hole (if any ) can create DRC error because they are on all // copper layers, so we test them if( ( pad->GetLayerSet() & layerMask ) != 0 && ( pad->GetLayerSet() & all_cu ) != 0 && ( refPad->GetLayerSet() & all_cu ) != 0 ) { // if holes are in the same location and have the same size and shape, // this can be accepted if( pad->GetPosition() == refPad->GetPosition() && pad->GetDrillSize() == refPad->GetDrillSize() && pad->GetDrillShape() == refPad->GetDrillShape() ) { if( refPad->GetDrillShape() == PAD_DRILL_SHAPE_CIRCLE ) continue; // for oval holes: must also have the same orientation if( pad->GetOrientation() == refPad->GetOrientation() ) continue; } drc_dbg(10, " chk3 against -> %p x0 %d x2 %d\n", pad, pad->GetDrillSize().x, refPad->GetDrillSize().x ); if( pad->GetDrillSize().x ) // test pad has a hole { auto constraint = m_drcEngine->EvalRulesForItems( DRC_CONSTRAINT_TYPE_HOLE_CLEARANCE, refPad, pad ); int minClearance = constraint.GetValue().Min(); int actual; drc_dbg( 10, "check pad %p rule '%s' cl %d\n", pad, constraint.GetParentRule()->m_Name, minClearance ); accountCheck( constraint.GetParentRule() ); const std::shared_ptr& refPadShape = refPad->GetEffectiveShape(); // fixme: pad stacks... if( refPadShape->Collide( pad->GetEffectiveHoleShape(), minClearance, &actual ) ) { std::shared_ptr drcItem = DRC_ITEM::Create( DRCE_HOLE_CLEARANCE ); m_msg.Printf( drcItem->GetErrorText() + _( " (%s clearance %s; actual %s)" ), constraint.GetName(), MessageTextFromValue( userUnits(), minClearance, true ), MessageTextFromValue( userUnits(), actual, true ) ); drcItem->SetErrorMessage( m_msg ); drcItem->SetItems( pad, refPad ); drcItem->SetViolatingRule( constraint.GetParentRule() ); reportViolation( drcItem, pad->GetPosition()); return false; } } if( refPad->GetDrillSize().x ) // reference pad has a hole { auto constraint = m_drcEngine->EvalRulesForItems( DRC_CONSTRAINT_TYPE_HOLE_CLEARANCE, refPad, pad ); int minClearance = constraint.GetValue().Min(); int actual; accountCheck( constraint.GetParentRule() ); drc_dbg( 10,"check pad %p rule '%s' cl %d\n", refPad, constraint.GetParentRule()->m_Name, minClearance ); const std::shared_ptr& padShape = pad->GetEffectiveShape(); if( padShape->Collide( refPad->GetEffectiveHoleShape(), minClearance, &actual ) ) { std::shared_ptr drcItem = DRC_ITEM::Create( DRCE_HOLE_CLEARANCE ); m_msg.Printf( drcItem->GetErrorText() + _( " (%s clearance %s; actual %s)" ), constraint.GetName(), MessageTextFromValue( userUnits(), minClearance, true ), MessageTextFromValue( userUnits(), actual, true ) ); drcItem->SetErrorMessage( m_msg ); drcItem->SetItems( refPad, pad ); drcItem->SetViolatingRule( constraint.GetParentRule() ); reportViolation( drcItem, pad->GetPosition()); return false; } } } } return true; } void DRC_TEST_PROVIDER_HOLE_CLEARANCE::addHole( const VECTOR2I& aLocation, int aRadius, BOARD_ITEM* aOwner ) { DRILLED_HOLE hole; hole.m_location = aLocation; hole.m_drillRadius = aRadius; hole.m_owner = aOwner; m_largestRadius = std::max( m_largestRadius, aRadius ); m_drilledHoles.push_back( hole ); } void DRC_TEST_PROVIDER_HOLE_CLEARANCE::testHoles2Holes() { const int delta = 50; // This is the number of tests between 2 calls to the progress bar // Sort holes by X for performance. In the nested iteration we then need to look at // following holes only while they are within the refHole's neighborhood as defined by // the refHole radius + the minimum hole-to-hole clearance + the largest radius any of // the following holes can have. std::sort( m_drilledHoles.begin(), m_drilledHoles.end(), []( const DRILLED_HOLE& a, const DRILLED_HOLE& b ) { if( a.m_location.x == b.m_location.x ) return a.m_location.y < b.m_location.y; else return a.m_location.x < b.m_location.x; } ); for( size_t ii = 0; ii < m_drilledHoles.size(); ++ii ) { if( !reportProgress( ii, m_drilledHoles.size(), delta ) ) break; if( m_drcEngine->IsErrorLimitExceeded( DRCE_DRILLED_HOLES_TOO_CLOSE ) ) break; DRILLED_HOLE& refHole = m_drilledHoles[ ii ]; int neighborhood = refHole.m_drillRadius + m_largestClearance + m_largestRadius; for( size_t jj = ii + 1; jj < m_drilledHoles.size(); ++jj ) { if( m_drcEngine->IsErrorLimitExceeded( DRCE_DRILLED_HOLES_TOO_CLOSE ) ) break; DRILLED_HOLE& checkHole = m_drilledHoles[ jj ]; if( refHole.m_location.x + neighborhood < checkHole.m_location.x ) break; // Holes with identical locations are allowable if( checkHole.m_location == refHole.m_location ) continue; int actual = ( checkHole.m_location - refHole.m_location ).EuclideanNorm(); actual = std::max( 0, actual - checkHole.m_drillRadius - refHole.m_drillRadius ); auto constraint = m_drcEngine->EvalRulesForItems( DRC_CONSTRAINT_TYPE_HOLE_CLEARANCE, refHole.m_owner, checkHole.m_owner ); int minClearance = constraint.GetValue().Min(); accountCheck( constraint.GetParentRule() ); if( actual < minClearance ) { std::shared_ptr drcItem = DRC_ITEM::Create( DRCE_DRILLED_HOLES_TOO_CLOSE ); m_msg.Printf( drcItem->GetErrorText() + _( " (%s clearance %s; actual %s)" ), constraint.GetName(), MessageTextFromValue( userUnits(), minClearance, true ), MessageTextFromValue( userUnits(), actual, true ) ); drcItem->SetErrorMessage( m_msg ); drcItem->SetItems( refHole.m_owner, checkHole.m_owner ); drcItem->SetViolatingRule( constraint.GetParentRule() ); reportViolation( drcItem, (wxPoint) refHole.m_location ); } } } } int DRC_TEST_PROVIDER_HOLE_CLEARANCE::GetNumPhases() const { return 2; } std::set DRC_TEST_PROVIDER_HOLE_CLEARANCE::GetConstraintTypes() const { return { DRC_CONSTRAINT_TYPE_HOLE_CLEARANCE }; } namespace detail { static DRC_REGISTER_TEST_PROVIDER dummy; }