/* * This program source code file is part of KiCad, a free EDA CAD application. * * Copyright (C) 2007-2014 Jean-Pierre Charras jp.charras at wanadoo.fr * Copyright (C) 1992-2017 KiCad Developers, see change_log.txt for contributors. * * This program is free software; you can redistribute it and/or * modify it under the terms of the GNU General Public License * as published by the Free Software Foundation; either version 2 * of the License, or (at your option) any later version. * * This program is distributed in the hope that it will be useful, * but WITHOUT ANY WARRANTY; without even the implied warranty of * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the * GNU General Public License for more details. * * You should have received a copy of the GNU General Public License * along with this program; if not, you may find one here: * http://www.gnu.org/licenses/old-licenses/gpl-2.0.html * or you may search the http://www.gnu.org website for the version 2 license, * or you may write to the Free Software Foundation, Inc., * 51 Franklin Street, Fifth Floor, Boston, MA 02110-1301, USA */ /** * @file export_to_pcbnew.cpp * @brief Export the layers to Pcbnew. */ #include #include #include #include #include #include #include #include #include #include #include #include #include // Imported function extern const wxString GetPCBDefaultLayerName( LAYER_NUM aLayerNumber ); /* A helper class to export a Gerber set of files to Pcbnew */ class GBR_TO_PCB_EXPORTER { private: GERBVIEW_FRAME* m_gerbview_frame; // the main gerber frame wxString m_pcb_file_name; // BOARD file to write to FILE* m_fp; // the board file int m_pcbCopperLayersCount; std::vector m_vias_coordinates; // list of already generated vias, // used to export only once a via // having a given coordinate public: GBR_TO_PCB_EXPORTER( GERBVIEW_FRAME* aFrame, const wxString& aFileName ); ~GBR_TO_PCB_EXPORTER(); /** * Function ExportPcb * saves a board from a set of Gerber images. */ bool ExportPcb( LAYER_NUM* aLayerLookUpTable, int aCopperLayers ); private: /** * write a non copper line or arc to the board file. * @param aGbrItem = the Gerber item (line, arc) to export * @param aLayer = the technical layer to use */ void export_non_copper_item( GERBER_DRAW_ITEM* aGbrItem, LAYER_NUM aLayer ); /** * write anot filled polygon item to the board file. * @param aGbrItem = the Gerber item (line, arc) to export * @param aLayer = the technical layer to use */ void writePcbPolygonItem( GERBER_DRAW_ITEM* aGbrItem, LAYER_NUM aLayer ); /** * write a zone item to the board file. * Currently: only experimental, for tests * @param aGbrItem = the Gerber item (line, arc) to export * @param aLayer = the technical layer to use */ void writePcbZoneItem( GERBER_DRAW_ITEM* aGbrItem, LAYER_NUM aLayer ); /** * write a track or via) to the board file. * @param aGbrItem = the Gerber item (line, arc, flashed) to export * @param aLayer = the copper layer to use */ void export_copper_item( GERBER_DRAW_ITEM* aGbrItem, LAYER_NUM aLayer ); /** * Function export_flashed_copper_item * write a via to the board file (always uses a via through). * @param aGbrItem = the flashed Gerber item to export */ void export_flashed_copper_item( GERBER_DRAW_ITEM* aGbrItem ); /** * Function export_segline_copper_item * write a track (not via) to the board file. * @param aGbrItem = the Gerber item (line only) to export * @param aLayer = the copper layer to use */ void export_segline_copper_item( GERBER_DRAW_ITEM* aGbrItem, LAYER_NUM aLayer ); /** * Function export_segarc_copper_item * write a set of tracks (arcs are approximated by track segments) * to the board file. * @param aGbrItem = the Gerber item (arc only) to export * @param aLayer = the copper layer to use */ void export_segarc_copper_item( GERBER_DRAW_ITEM* aGbrItem, LAYER_NUM aLayer ); /** * function writePcbLineItem * basic write function to write a DRAWSEGMENT item or a TRACK item * to the board file, from a non flashed item */ void writePcbLineItem( bool aIsArc, wxPoint& aStart, wxPoint& aEnd, int aWidth, LAYER_NUM aLayer, double aAngle = 0 ); /** * function writeCopperLineItem * basic write function to write a a TRACK item * to the board file, from a non flashed item */ void writeCopperLineItem( wxPoint& aStart, wxPoint& aEnd, int aWidth, LAYER_NUM aLayer ); /** * function writePcbHeader * Write a very basic header to the board file */ void writePcbHeader( LAYER_NUM* aLayerLookUpTable ); /** In Pcbnew files units are mm for coordinates. * So MapToPcbUnits converts internal gerbview to mm any pcbnew value * @param aValue is a coordinate value to convert in mm */ double MapToPcbUnits( int aValue ) { return aValue / IU_PER_MM; } }; GBR_TO_PCB_EXPORTER::GBR_TO_PCB_EXPORTER( GERBVIEW_FRAME* aFrame, const wxString& aFileName ) { m_gerbview_frame = aFrame; m_pcb_file_name = aFileName; m_fp = NULL; m_pcbCopperLayersCount = 2; } GBR_TO_PCB_EXPORTER::~GBR_TO_PCB_EXPORTER() { } /* Export data in Pcbnew format * remember Pcbnew uses a Y reversed axis, so we must negate all Y coordinates */ void GERBVIEW_FRAME::ExportDataInPcbnewFormat( wxCommandEvent& event ) { int layercount = 0; GERBER_FILE_IMAGE_LIST* images = GetGerberLayout()->GetImagesList(); // Count the Gerber layers which are actually currently used for( LAYER_NUM ii = 0; ii < (LAYER_NUM)images->ImagesMaxCount(); ++ii ) { if( images->GetGbrImage( ii ) ) layercount++; } if( layercount == 0 ) { DisplayInfoMessage( this, _( "None of the Gerber layers contain any data" ) ); return; } wxString fileDialogName( wxT( "noname." ) + KiCadPcbFileExtension ); wxString path = m_mruPath; wxFileDialog filedlg( this, _( "Board File Name" ), path, fileDialogName, PcbFileWildcard(), wxFD_SAVE | wxFD_OVERWRITE_PROMPT ); if( filedlg.ShowModal() == wxID_CANCEL ) return; wxFileName fileName = filedlg.GetPath(); /* Install a dialog frame to choose the mapping * between gerber layers and Pcbnew layers */ LAYERS_MAP_DIALOG* layerdlg = new LAYERS_MAP_DIALOG( this ); int ok = layerdlg->ShowModal(); layerdlg->Destroy(); if( ok != wxID_OK ) return; // If no extension was entered, then force the extension to be a KiCad PCB file if( !fileName.HasExt() ) fileName.SetExt( KiCadPcbFileExtension ); m_mruPath = fileName.GetPath(); GBR_TO_PCB_EXPORTER gbr_exporter( this, fileName.GetFullPath() ); gbr_exporter.ExportPcb( layerdlg->GetLayersLookUpTable(), layerdlg->GetCopperLayersCount() ); } bool GBR_TO_PCB_EXPORTER::ExportPcb( LAYER_NUM* aLayerLookUpTable, int aCopperLayers ) { LOCALE_IO toggle; // toggles on, then off, the C locale. m_fp = wxFopen( m_pcb_file_name, wxT( "wt" ) ); if( m_fp == NULL ) { wxString msg; msg.Printf( _( "Cannot create file \"%s\"" ), GetChars( m_pcb_file_name ) ); DisplayError( m_gerbview_frame, msg ); return false; } m_pcbCopperLayersCount = aCopperLayers; writePcbHeader( aLayerLookUpTable ); // create an image of gerber data // First: non copper layers: const int pcbCopperLayerMax = 31; GERBER_FILE_IMAGE_LIST* images = m_gerbview_frame->GetGerberLayout()->GetImagesList(); for( unsigned layer = 0; layer < images->ImagesMaxCount(); ++layer ) { GERBER_FILE_IMAGE* gerber = images->GetGbrImage( layer ); if( gerber == NULL ) // Graphic layer not yet used continue; LAYER_NUM pcb_layer_number = aLayerLookUpTable[layer]; if( !IsPcbLayer( pcb_layer_number ) ) continue; if( pcb_layer_number <= pcbCopperLayerMax ) // copper layer continue; for( GERBER_DRAW_ITEM* gerb_item : gerber->GetItems() ) export_non_copper_item( gerb_item, pcb_layer_number ); } // Copper layers for( unsigned layer = 0; layer < images->ImagesMaxCount(); ++layer ) { GERBER_FILE_IMAGE* gerber = images->GetGbrImage( layer ); if( gerber == NULL ) // Graphic layer not yet used continue; LAYER_NUM pcb_layer_number = aLayerLookUpTable[layer]; if( pcb_layer_number < 0 || pcb_layer_number > pcbCopperLayerMax ) continue; for( GERBER_DRAW_ITEM* gerb_item : gerber->GetItems() ) export_copper_item( gerb_item, pcb_layer_number ); } fprintf( m_fp, ")\n" ); fclose( m_fp ); m_fp = NULL; return true; } void GBR_TO_PCB_EXPORTER::export_non_copper_item( GERBER_DRAW_ITEM* aGbrItem, LAYER_NUM aLayer ) { bool isArc = false; double angle = 0; wxPoint seg_start = aGbrItem->m_Start; wxPoint seg_end = aGbrItem->m_End; if( aGbrItem->m_Shape == GBR_POLYGON ) { writePcbPolygonItem( aGbrItem, aLayer ); return; } if( aGbrItem->m_Shape == GBR_ARC ) { double a = atan2( (double) ( aGbrItem->m_Start.y - aGbrItem->m_ArcCentre.y), (double) ( aGbrItem->m_Start.x - aGbrItem->m_ArcCentre.x ) ); double b = atan2( (double) ( aGbrItem->m_End.y - aGbrItem->m_ArcCentre.y ), (double) ( aGbrItem->m_End.x - aGbrItem->m_ArcCentre.x ) ); isArc = true; angle = RAD2DEG(b - a); seg_start = aGbrItem->m_ArcCentre; // Ensure arc orientation is CCW if( angle < 0 ) angle += 360.0; } // Reverse Y axis: seg_start.y = -seg_start.y; seg_end.y = -seg_end.y; writePcbLineItem( isArc, seg_start, seg_end, aGbrItem->m_Size.x, aLayer, angle ); } void GBR_TO_PCB_EXPORTER::export_copper_item( GERBER_DRAW_ITEM* aGbrItem, LAYER_NUM aLayer ) { switch( aGbrItem->m_Shape ) { case GBR_SPOT_CIRCLE: case GBR_SPOT_RECT: case GBR_SPOT_OVAL: // replace spots with vias when possible export_flashed_copper_item( aGbrItem ); break; case GBR_ARC: export_segarc_copper_item( aGbrItem, aLayer ); break; case GBR_POLYGON: // One can use a polygon or a zone to output a Gerber region. // none are perfect. // The current way is use a polygon, as the zone export // is exprimental and only for tests. #if 1 writePcbPolygonItem( aGbrItem, aLayer ); #else // Only for tests: writePcbZoneItem( aGbrItem, aLayer ); #endif break; default: export_segline_copper_item( aGbrItem, aLayer ); break; } } void GBR_TO_PCB_EXPORTER::export_segline_copper_item( GERBER_DRAW_ITEM* aGbrItem, LAYER_NUM aLayer ) { wxPoint seg_start, seg_end; seg_start = aGbrItem->m_Start; seg_end = aGbrItem->m_End; // Reverse Y axis: seg_start.y = -seg_start.y; seg_end.y = -seg_end.y; writeCopperLineItem( seg_start, seg_end, aGbrItem->m_Size.x, aLayer ); } void GBR_TO_PCB_EXPORTER::writeCopperLineItem( wxPoint& aStart, wxPoint& aEnd, int aWidth, LAYER_NUM aLayer ) { fprintf( m_fp, "(segment (start %s %s) (end %s %s) (width %s) (layer %s) (net 0))\n", Double2Str( MapToPcbUnits(aStart.x) ).c_str(), Double2Str( MapToPcbUnits(aStart.y) ).c_str(), Double2Str( MapToPcbUnits(aEnd.x) ).c_str(), Double2Str( MapToPcbUnits(aEnd.y) ).c_str(), Double2Str( MapToPcbUnits( aWidth ) ).c_str(), TO_UTF8( GetPCBDefaultLayerName( aLayer ) ) ); } void GBR_TO_PCB_EXPORTER::export_segarc_copper_item( GERBER_DRAW_ITEM* aGbrItem, LAYER_NUM aLayer ) { double a = atan2( (double) ( aGbrItem->m_Start.y - aGbrItem->m_ArcCentre.y ), (double) ( aGbrItem->m_Start.x - aGbrItem->m_ArcCentre.x ) ); double b = atan2( (double) ( aGbrItem->m_End.y - aGbrItem->m_ArcCentre.y ), (double) ( aGbrItem->m_End.x - aGbrItem->m_ArcCentre.x ) ); wxPoint start = aGbrItem->m_Start; wxPoint end = aGbrItem->m_End; /* Because Pcbnew does not know arcs in tracks, * approximate arc by segments (SEG_COUNT__CIRCLE segment per 360 deg) * The arc is drawn anticlockwise from the start point to the end point. */ #define SEG_COUNT_CIRCLE 16 #define DELTA_ANGLE 2 * M_PI / SEG_COUNT_CIRCLE // calculate the number of segments from a to b. // we want CNT_PER_360 segments fo a circle if( a > b ) b += 2 * M_PI; wxPoint curr_start = start; wxPoint seg_start, seg_end; int ii = 1; for( double rot = a; rot < (b - DELTA_ANGLE); rot += DELTA_ANGLE, ii++ ) { seg_start = curr_start; wxPoint curr_end = start; RotatePoint( &curr_end, aGbrItem->m_ArcCentre, -RAD2DECIDEG( DELTA_ANGLE * ii ) ); seg_end = curr_end; // Reverse Y axis: seg_start.y = -seg_start.y; seg_end.y = -seg_end.y; writeCopperLineItem( seg_start, seg_end, aGbrItem->m_Size.x, aLayer ); curr_start = curr_end; } if( end != curr_start ) { seg_start = curr_start; seg_end = end; // Reverse Y axis: seg_start.y = -seg_start.y; seg_end.y = -seg_end.y; writeCopperLineItem( seg_start, seg_end, aGbrItem->m_Size.x, aLayer ); } } /* * creates a via from a flashed gerber item. * Flashed items are usually pads or vias, so we try to export all of them * using vias */ void GBR_TO_PCB_EXPORTER::export_flashed_copper_item( GERBER_DRAW_ITEM* aGbrItem ) { // First, explore already created vias, before creating a new via for( unsigned ii = 0; ii < m_vias_coordinates.size(); ii++ ) { if( m_vias_coordinates[ii] == aGbrItem->m_Start ) // Already created return; } m_vias_coordinates.push_back( aGbrItem->m_Start ); wxPoint via_pos = aGbrItem->m_Start; int width = (aGbrItem->m_Size.x + aGbrItem->m_Size.y) / 2; // Reverse Y axis: via_pos.y = -via_pos.y; // Layers are Front to Back fprintf( m_fp, " (via (at %s %s) (size %s)", Double2Str( MapToPcbUnits(via_pos.x) ).c_str(), Double2Str( MapToPcbUnits(via_pos.y) ).c_str(), Double2Str( MapToPcbUnits( width ) ).c_str() ); fprintf( m_fp, " (layers %s %s))\n", TO_UTF8( GetPCBDefaultLayerName( F_Cu ) ), TO_UTF8( GetPCBDefaultLayerName( B_Cu ) ) ); } void GBR_TO_PCB_EXPORTER::writePcbHeader( LAYER_NUM* aLayerLookUpTable ) { fprintf( m_fp, "(kicad_pcb (version 4) (host Gerbview \"%s\")\n\n", TO_UTF8( GetBuildVersion() ) ); // Write layers section fprintf( m_fp, " (layers \n" ); for( int ii = 0; ii < m_pcbCopperLayersCount; ii++ ) { int id = ii; if( ii == m_pcbCopperLayersCount-1) id = B_Cu; fprintf( m_fp, " (%d %s signal)\n", id, TO_UTF8( GetPCBDefaultLayerName( id ) ) ); } for( int ii = B_Adhes; ii < PCB_LAYER_ID_COUNT; ii++ ) { if( GetPCBDefaultLayerName( ii ).IsEmpty() ) // Layer not available for export continue; fprintf( m_fp, " (%d %s user)\n", ii, TO_UTF8( GetPCBDefaultLayerName( ii ) ) ); } fprintf( m_fp, " )\n\n" ); } void GBR_TO_PCB_EXPORTER::writePcbLineItem( bool aIsArc, wxPoint& aStart, wxPoint& aEnd, int aWidth, LAYER_NUM aLayer, double aAngle ) { if( aIsArc && ( aAngle == 360.0 || aAngle == 0 ) ) { fprintf( m_fp, "(gr_circle (center %s %s) (end %s %s)(layer %s) (width %s))\n", Double2Str( MapToPcbUnits(aStart.x) ).c_str(), Double2Str( MapToPcbUnits(aStart.y) ).c_str(), Double2Str( MapToPcbUnits(aEnd.x) ).c_str(), Double2Str( MapToPcbUnits(aEnd.y) ).c_str(), TO_UTF8( GetPCBDefaultLayerName( aLayer ) ), Double2Str( MapToPcbUnits( aWidth ) ).c_str() ); } else if( aIsArc ) { fprintf( m_fp, "(gr_arc (start %s %s) (end %s %s) (angle %s)(layer %s) (width %s))\n", Double2Str( MapToPcbUnits(aStart.x) ).c_str(), Double2Str( MapToPcbUnits(aStart.y) ).c_str(), Double2Str( MapToPcbUnits(aEnd.x) ).c_str(), Double2Str( MapToPcbUnits(aEnd.y) ).c_str(), Double2Str( aAngle ).c_str(), TO_UTF8( GetPCBDefaultLayerName( aLayer ) ), Double2Str( MapToPcbUnits( aWidth ) ).c_str() ); } else { fprintf( m_fp, "(gr_line (start %s %s) (end %s %s)(layer %s) (width %s))\n", Double2Str( MapToPcbUnits(aStart.x) ).c_str(), Double2Str( MapToPcbUnits(aStart.y) ).c_str(), Double2Str( MapToPcbUnits(aEnd.x) ).c_str(), Double2Str( MapToPcbUnits(aEnd.y) ).c_str(), TO_UTF8( GetPCBDefaultLayerName( aLayer ) ), Double2Str( MapToPcbUnits( aWidth ) ).c_str() ); } } void GBR_TO_PCB_EXPORTER::writePcbPolygonItem( GERBER_DRAW_ITEM* aGbrItem, LAYER_NUM aLayer ) { SHAPE_POLY_SET polys = aGbrItem->m_Polygon; // Cleanup the polygon polys.Simplify( SHAPE_POLY_SET::PM_STRICTLY_SIMPLE ); // Ensure the polygon is valid: if( polys.OutlineCount() == 0 ) return; polys.Fracture( SHAPE_POLY_SET::PM_STRICTLY_SIMPLE ); SHAPE_LINE_CHAIN& poly = polys.Outline( 0 ); fprintf( m_fp, "(gr_poly (pts " ); #define MAX_COORD_CNT 4 int jj = MAX_COORD_CNT; int cnt_max = poly.PointCount() -1; // Do not generate last corner, if it is the same point as the first point: if( poly.CPoint( 0 ) == poly.CPoint( cnt_max ) ) cnt_max--; for( int ii = 0; ii <= cnt_max; ii++ ) { if( --jj == 0 ) { jj = MAX_COORD_CNT; fprintf( m_fp, "\n" ); } fprintf( m_fp, " (xy %s %s)", Double2Str( MapToPcbUnits( poly.CPoint( ii ).x ) ).c_str(), Double2Str( MapToPcbUnits( -poly.CPoint( ii ).y ) ).c_str() ); } fprintf( m_fp, ")" ); if( jj != MAX_COORD_CNT ) fprintf( m_fp, "\n" ); fprintf( m_fp, "(layer %s) (width 0) )\n", TO_UTF8( GetPCBDefaultLayerName( aLayer ) ) ); } void GBR_TO_PCB_EXPORTER::writePcbZoneItem( GERBER_DRAW_ITEM* aGbrItem, LAYER_NUM aLayer ) { SHAPE_POLY_SET polys = aGbrItem->m_Polygon; polys.Simplify( SHAPE_POLY_SET::PM_STRICTLY_SIMPLE ); if( polys.OutlineCount() == 0 ) return; fprintf( m_fp, "(zone (net 0) (net_name \"\") (layer %s) (tstamp 0000000) (hatch edge 0.508)\n", TO_UTF8( GetPCBDefaultLayerName( aLayer ) ) ); fprintf( m_fp, " (connect_pads (clearance 0.0))\n" ); fprintf( m_fp, " (min_thickness 0.1) (filled_areas_thickness no)\n" " (fill (thermal_gap 0.3) (thermal_bridge_width 0.3))\n" ); // Now, write the zone outlines with holes. // first polygon is the main outline, next are holes // One cannot know the initial zone outline. // However most of (if not all) holes are just items with clearance, // not really a hole in the initial zone outline. // So we build a zone outline only with no hole. fprintf( m_fp, " (polygon\n (pts" ); SHAPE_LINE_CHAIN& poly = polys.Outline( 0 ); #define MAX_COORD_CNT 4 int jj = MAX_COORD_CNT; int cnt_max = poly.PointCount() -1; // Do not generate last corner, if it is the same point as the first point: if( poly.CPoint( 0 ) == poly.CPoint( cnt_max ) ) cnt_max--; for( int ii = 0; ii <= cnt_max; ii++ ) { if( --jj == 0 ) { jj = MAX_COORD_CNT; fprintf( m_fp, "\n " ); } fprintf( m_fp, " (xy %s %s)", Double2Str( MapToPcbUnits( poly.CPoint( ii ).x ) ).c_str(), Double2Str( MapToPcbUnits( -poly.CPoint( ii ).y ) ).c_str() ); } fprintf( m_fp, ")\n" ); fprintf( m_fp, " )\n)\n" ); }