/* * This program source code file is part of KiCad, a free EDA CAD application. * * Copyright (C) 2004-2020 KiCad Developers. * * This program is free software; you can redistribute it and/or * modify it under the terms of the GNU General Public License * as published by the Free Software Foundation; either version 2 * of the License, or (at your option) any later version. * * This program is distributed in the hope that it will be useful, * but WITHOUT ANY WARRANTY; without even the implied warranty of * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the * GNU General Public License for more details. * * You should have received a copy of the GNU General Public License * along with this program; if not, you may find one here: * http://www.gnu.org/licenses/old-licenses/gpl-2.0.html * or you may search the http://www.gnu.org website for the version 2 license, * or you may write to the Free Software Foundation, Inc., * 51 Franklin Street, Fifth Floor, Boston, MA 02110-1301, USA */ #include #include #include #include #include #include #include #include #include #include #include #include #include /* Solder mask tests. Checks for silkscreen which is clipped by mask openings and for bridges between mask apertures with different nets. Errors generated: - DRCE_SILK_CLEARANCE - DRCE_SOLDERMASK_BRIDGE */ class DRC_TEST_PROVIDER_SOLDER_MASK : public ::DRC_TEST_PROVIDER { public: DRC_TEST_PROVIDER_SOLDER_MASK (): m_largestClearance( 0 ) { m_bridgeRule.m_Name = _( "board setup solder mask min width" ); } virtual ~DRC_TEST_PROVIDER_SOLDER_MASK() { } virtual bool Run() override; virtual const wxString GetName() const override { return "solder_mask_issues"; }; virtual const wxString GetDescription() const override { return "Tests for silkscreen being clipped by solder mask and copper being exposed by " "mask apertures of other nets"; } private: void addItemToRTrees( BOARD_ITEM* item ); void buildRTrees(); void testSilkToMaskClearance(); void testMaskBridges(); void testItemAgainstItems( BOARD_ITEM* aItem, const EDA_RECT& aItemBBox, PCB_LAYER_ID aRefLayer, PCB_LAYER_ID aTargetLayer ); void testMaskItemAgainstZones( BOARD_ITEM* item, const EDA_RECT& itemBBox, PCB_LAYER_ID refLayer, PCB_LAYER_ID targetLayer ); private: DRC_RULE m_bridgeRule; BOARD* m_board; int m_webWidth; int m_maxError; int m_largestClearance; std::unique_ptr m_tesselatedTree; std::unique_ptr m_itemTree; std::vector m_copperZones; std::map< std::tuple, int> m_checkedPairs; }; void DRC_TEST_PROVIDER_SOLDER_MASK::addItemToRTrees( BOARD_ITEM* item ) { ZONE* solderMask = m_board->m_SolderMask; if( item->Type() == PCB_ZONE_T || item->Type() == PCB_FP_ZONE_T ) { ZONE* zone = static_cast( item ); for( PCB_LAYER_ID layer : { F_Mask, B_Mask } ) { if( zone->IsOnLayer( layer ) ) { solderMask->GetFill( layer )->BooleanAdd( zone->GetFilledPolysList( layer ), SHAPE_POLY_SET::PM_FAST ); } } if( ( zone->GetLayerSet() & LSET::AllCuMask() ).any() && !zone->GetIsRuleArea() ) m_copperZones.push_back( zone ); } else if( item->Type() == PCB_PAD_T ) { for( PCB_LAYER_ID layer : { F_Mask, B_Mask } ) { if( item->IsOnLayer( layer ) ) { PAD* pad = static_cast( item ); int clearance = ( m_webWidth / 2 ) + pad->GetSolderMaskExpansion(); item->TransformShapeWithClearanceToPolygon( *solderMask->GetFill( layer ), layer, clearance, m_maxError, ERROR_OUTSIDE ); m_itemTree->Insert( item, layer, m_largestClearance ); } } } else if( item->Type() == PCB_VIA_T ) { for( PCB_LAYER_ID layer : { F_Mask, B_Mask } ) { if( item->IsOnLayer( layer ) ) { PCB_VIA* via = static_cast( item ); int clearance = ( m_webWidth / 2 ) + via->GetSolderMaskExpansion(); item->TransformShapeWithClearanceToPolygon( *solderMask->GetFill( layer ), layer, clearance, m_maxError, ERROR_OUTSIDE ); m_itemTree->Insert( item, layer, m_largestClearance ); } } } else { for( PCB_LAYER_ID layer : { F_Mask, B_Mask } ) { if( item->IsOnLayer( layer ) ) { item->TransformShapeWithClearanceToPolygon( *solderMask->GetFill( layer ), layer, m_webWidth / 2, m_maxError, ERROR_OUTSIDE ); m_itemTree->Insert( item, layer, m_largestClearance ); } } } } void DRC_TEST_PROVIDER_SOLDER_MASK::buildRTrees() { ZONE* solderMask = m_board->m_SolderMask; LSET layers = { 4, F_Mask, B_Mask, F_Cu, B_Cu }; size_t delta = 50; // Number of tests between 2 calls to the progress bar int itemCount = 0; int itemIdx = 0; solderMask->GetFill( F_Mask )->RemoveAllContours(); solderMask->GetFill( B_Mask )->RemoveAllContours(); m_tesselatedTree = std::make_unique(); m_itemTree = std::make_unique(); m_copperZones.clear(); forEachGeometryItem( s_allBasicItems, layers, [&]( BOARD_ITEM* item ) -> bool { ++itemCount; return true; } ); forEachGeometryItem( s_allBasicItems, layers, [&]( BOARD_ITEM* item ) -> bool { if( !reportProgress( itemIdx++, itemCount, delta ) ) return false; addItemToRTrees( item ); return true; } ); solderMask->GetFill( F_Mask )->Simplify( SHAPE_POLY_SET::PM_STRICTLY_SIMPLE ); solderMask->GetFill( B_Mask )->Simplify( SHAPE_POLY_SET::PM_STRICTLY_SIMPLE ); int numSegs = GetArcToSegmentCount( m_webWidth / 2, m_maxError, 360.0 ); solderMask->GetFill( F_Mask )->Deflate( m_webWidth / 2, numSegs ); solderMask->GetFill( B_Mask )->Deflate( m_webWidth / 2, numSegs ); solderMask->SetFillFlag( F_Mask, true ); solderMask->SetFillFlag( B_Mask, true ); solderMask->SetIsFilled( true ); solderMask->CacheTriangulation(); m_tesselatedTree->Insert( solderMask, F_Mask ); m_tesselatedTree->Insert( solderMask, B_Mask ); m_checkedPairs.clear(); } void DRC_TEST_PROVIDER_SOLDER_MASK::testSilkToMaskClearance() { LSET silkLayers = { 2, F_SilkS, B_SilkS }; size_t delta = 100; // Number of tests between 2 calls to the progress bar int itemCount = 0; int itemIdx = 0; forEachGeometryItem( s_allBasicItems, silkLayers, [&]( BOARD_ITEM* item ) -> bool { ++itemCount; return true; } ); forEachGeometryItem( s_allBasicItems, silkLayers, [&]( BOARD_ITEM* item ) -> bool { if( m_drcEngine->IsErrorLimitExceeded( DRCE_SILK_CLEARANCE ) ) return false; if( !reportProgress( itemIdx++, itemCount, delta ) ) return false; if( isInvisibleText( item ) ) return true; for( PCB_LAYER_ID layer : silkLayers.Seq() ) { if( !item->IsOnLayer( layer ) ) continue; EDA_RECT itemBBox = item->GetBoundingBox(); DRC_CONSTRAINT constraint = m_drcEngine->EvalRules( SILK_CLEARANCE_CONSTRAINT, item, nullptr, layer ); int clearance = constraint.GetValue().Min(); int actual; VECTOR2I pos; if( constraint.GetSeverity() == RPT_SEVERITY_IGNORE || clearance <= 0 ) return true; std::shared_ptr itemShape = item->GetEffectiveShape( layer ); if( m_tesselatedTree->QueryColliding( itemBBox, itemShape.get(), layer, clearance, &actual, &pos ) ) { auto drce = DRC_ITEM::Create( DRCE_SILK_CLEARANCE ); m_msg.Printf( _( "(%s clearance %s; actual %s)" ), constraint.GetName(), MessageTextFromValue( userUnits(), clearance ), MessageTextFromValue( userUnits(), actual ) ); drce->SetErrorMessage( drce->GetErrorText() + wxS( " " ) + m_msg ); drce->SetItems( item ); drce->SetViolatingRule( constraint.GetParentRule() ); reportViolation( drce, (wxPoint) pos, layer ); } } return true; } ); } void DRC_TEST_PROVIDER_SOLDER_MASK::testItemAgainstItems( BOARD_ITEM* aItem, const EDA_RECT& aItemBBox, PCB_LAYER_ID aRefLayer, PCB_LAYER_ID aTargetLayer ) { int itemNet = -1; if( aItem->IsConnected() ) itemNet = static_cast( aItem )->GetNetCode(); PAD* pad = dynamic_cast( aItem ); PCB_VIA* via = dynamic_cast( aItem ); std::shared_ptr itemShape = aItem->GetEffectiveShape( aRefLayer ); m_itemTree->QueryColliding( aItem, aRefLayer, aTargetLayer, // Filter: [&]( BOARD_ITEM* other ) -> bool { PAD* otherPad = dynamic_cast( other ); int otherNet = -1; if( other->IsConnected() ) otherNet = static_cast( other )->GetNetCode(); if( otherNet > 0 && otherNet == itemNet ) return false; if( pad && otherPad && pad->GetParent() == otherPad->GetParent() ) { if( pad->GetParent()->GetAttributes() & FP_ALLOW_SOLDERMASK_BRIDGES ) return false; else if( pad->SameLogicalPadAs( otherPad ) ) return false; } BOARD_ITEM* a = aItem; BOARD_ITEM* b = other; // store canonical order so we don't collide in both directions // (a:b and b:a) if( static_cast( a ) > static_cast( b ) ) std::swap( a, b ); if( m_checkedPairs.count( { a, b, aTargetLayer } ) ) { return false; } else { m_checkedPairs[ { a, b, aTargetLayer } ] = 1; return true; } }, // Visitor: [&]( BOARD_ITEM* other ) -> bool { PAD* otherPad = dynamic_cast( other ); PCB_VIA* otherVia = dynamic_cast( other ); auto otherShape = other->GetEffectiveShape( aTargetLayer ); int actual; VECTOR2I pos; int clearance = 0; if( aRefLayer == F_Mask || aRefLayer == B_Mask ) { // Aperture-to-aperture must enforce web-min-width clearance = m_webWidth; } else { // Copper-to-aperture uses the solder-mask-to-copper-clearance clearance = m_board->GetDesignSettings().m_SolderMaskToCopperClearance; } if( pad ) clearance += pad->GetSolderMaskExpansion(); else if( via ) clearance += via->GetSolderMaskExpansion(); if( otherPad ) clearance += otherPad->GetSolderMaskExpansion(); else if( otherVia ) clearance += otherVia->GetSolderMaskExpansion(); if( itemShape->Collide( otherShape.get(), clearance, &actual, &pos ) ) { auto drce = DRC_ITEM::Create( DRCE_SOLDERMASK_BRIDGE ); if( aTargetLayer == F_Mask ) { drce->SetErrorMessage( _( "Front solder mask aperture bridges items with " "different nets" ) ); } else { drce->SetErrorMessage( _( "Rear solder mask aperture bridges items with " "different nets" ) ); } drce->SetItems( aItem, other ); drce->SetViolatingRule( &m_bridgeRule ); reportViolation( drce, (wxPoint) pos, aTargetLayer ); } return true; }, m_largestClearance ); } void DRC_TEST_PROVIDER_SOLDER_MASK::testMaskItemAgainstZones( BOARD_ITEM* aItem, const EDA_RECT& aItemBBox, PCB_LAYER_ID aMaskLayer, PCB_LAYER_ID aTargetLayer ) { for( ZONE* zone : m_copperZones ) { if( !zone->GetLayerSet().test( aTargetLayer ) ) continue; if( zone->GetNetCode() && aItem->IsConnected() ) { if( zone->GetNetCode() == static_cast( aItem )->GetNetCode() ) continue; } if( aItem->GetBoundingBox().Intersects( zone->GetCachedBoundingBox() ) ) { DRC_RTREE* zoneTree = m_board->m_CopperZoneRTrees[ zone ].get(); int clearance = m_board->GetDesignSettings().m_SolderMaskToCopperClearance; int actual; VECTOR2I pos; std::shared_ptr itemShape = aItem->GetEffectiveShape( aMaskLayer ); if( aItem->Type() == PCB_PAD_T ) { PAD* pad = static_cast( aItem ); clearance += pad->GetSolderMaskExpansion(); } else if( aItem->Type() == PCB_VIA_T ) { PCB_VIA* via = static_cast( aItem ); clearance += via->GetSolderMaskExpansion(); } if( zoneTree && zoneTree->QueryColliding( aItemBBox, itemShape.get(), aTargetLayer, clearance, &actual, &pos ) ) { auto drce = DRC_ITEM::Create( DRCE_SOLDERMASK_BRIDGE ); if( aMaskLayer == F_Mask ) { drce->SetErrorMessage( _( "Front solder mask aperture bridges items with " "different nets" ) ); } else { drce->SetErrorMessage( _( "Rear solder mask aperture bridges items with " "different nets" ) ); } drce->SetItems( aItem, zone ); drce->SetViolatingRule( &m_bridgeRule ); reportViolation( drce, (wxPoint) pos, aTargetLayer ); } } } } void DRC_TEST_PROVIDER_SOLDER_MASK::testMaskBridges() { LSET copperAndMaskLayers = { 4, F_Mask, B_Mask, F_Cu, B_Cu }; size_t delta = 50; // Number of tests between 2 calls to the progress bar int itemCount = 0; int itemIdx = 0; forEachGeometryItem( s_allBasicItemsButZones, copperAndMaskLayers, [&]( BOARD_ITEM* item ) -> bool { ++itemCount; return true; } ); forEachGeometryItem( s_allBasicItemsButZones, copperAndMaskLayers, [&]( BOARD_ITEM* item ) -> bool { if( m_drcEngine->IsErrorLimitExceeded( DRCE_SOLDERMASK_BRIDGE ) ) return false; if( !reportProgress( itemIdx++, itemCount, delta ) ) return false; EDA_RECT itemBBox = item->GetBoundingBox(); if( item->IsOnLayer( F_Mask ) ) { // Test for aperture-to-aperture collisions testItemAgainstItems( item, itemBBox, F_Mask, F_Mask ); // Test for aperture-to-zone collisions testMaskItemAgainstZones( item, itemBBox, F_Mask, F_Cu ); } else if( item->IsOnLayer( F_Cu ) ) { // Test for copper-item-to-aperture collisions testItemAgainstItems( item, itemBBox, F_Cu, F_Mask ); } if( item->IsOnLayer( B_Mask ) ) { // Test for aperture-to-aperture collisions testItemAgainstItems( item, itemBBox, B_Mask, B_Mask ); // Test for aperture-to-zone collisions testMaskItemAgainstZones( item, itemBBox, B_Mask, B_Cu ); } else if( item->IsOnLayer( B_Cu ) ) { // Test for copper-item-to-aperture collisions testItemAgainstItems( item, itemBBox, B_Cu, B_Mask ); } return true; } ); } bool DRC_TEST_PROVIDER_SOLDER_MASK::Run() { if( m_drcEngine->IsErrorLimitExceeded( DRCE_SILK_CLEARANCE ) && m_drcEngine->IsErrorLimitExceeded( DRCE_SOLDERMASK_BRIDGE ) ) { reportAux( "Solder mask violations ignored. Tests not run." ); return true; // continue with other tests } m_board = m_drcEngine->GetBoard(); m_webWidth = m_board->GetDesignSettings().m_SolderMaskMinWidth; m_maxError = m_board->GetDesignSettings().m_MaxError; m_largestClearance = 0; for( FOOTPRINT* footprint : m_board->Footprints() ) { for( PAD* pad : footprint->Pads() ) m_largestClearance = std::max( m_largestClearance, pad->GetSolderMaskExpansion() ); } // Order is important here: m_webWidth must be added in before m_largestClearance is maxed // with the various SILK_CLEARANCE_CONSTRAINTS. m_largestClearance += m_largestClearance + m_webWidth; DRC_CONSTRAINT worstClearanceConstraint; if( m_drcEngine->QueryWorstConstraint( SILK_CLEARANCE_CONSTRAINT, worstClearanceConstraint ) ) m_largestClearance = std::max( m_largestClearance, worstClearanceConstraint.m_Value.Min() ); reportAux( "Worst clearance : %d nm", m_largestClearance ); if( !reportPhase( _( "Building solder mask..." ) ) ) return false; // DRC cancelled buildRTrees(); if( !reportPhase( _( "Checking solder mask to silk clearance..." ) ) ) return false; // DRC cancelled testSilkToMaskClearance(); if( !reportPhase( _( "Checking solder mask web integrity..." ) ) ) return false; // DRC cancelled testMaskBridges(); reportRuleStatistics(); return true; } namespace detail { static DRC_REGISTER_TEST_PROVIDER dummy; }