/* * This program source code file is part of KiCad, a free EDA CAD application. * * Copyright (C) 2004-2022 KiCad Developers. * * This program is free software; you can redistribute it and/or * modify it under the terms of the GNU General Public License * as published by the Free Software Foundation; either version 2 * of the License, or (at your option) any later version. * * This program is distributed in the hope that it will be useful, * but WITHOUT ANY WARRANTY; without even the implied warranty of * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the * GNU General Public License for more details. * * You should have received a copy of the GNU General Public License * along with this program; if not, you may find one here: * http://www.gnu.org/licenses/old-licenses/gpl-2.0.html * or you may search the http://www.gnu.org website for the version 2 license, * or you may write to the Free Software Foundation, Inc., * 51 Franklin Street, Fifth Floor, Boston, MA 02110-1301, USA */ #include #include #include #include #include #include #include #include #include #include #include #include #include #include /* Solder mask tests. Checks for silkscreen which is clipped by mask openings and for bridges between mask apertures with different nets. Errors generated: - DRCE_SILK_CLEARANCE - DRCE_SOLDERMASK_BRIDGE */ class DRC_TEST_PROVIDER_SOLDER_MASK : public ::DRC_TEST_PROVIDER { public: DRC_TEST_PROVIDER_SOLDER_MASK (): m_board( nullptr ), m_webWidth( 0 ), m_maxError( 0 ), m_largestClearance( 0 ) { m_bridgeRule.m_Name = _( "board setup solder mask min width" ); } virtual ~DRC_TEST_PROVIDER_SOLDER_MASK() { } virtual bool Run() override; virtual const wxString GetName() const override { return wxT( "solder_mask_issues" ); }; virtual const wxString GetDescription() const override { return wxT( "Tests for silkscreen being clipped by solder mask and copper being exposed " "by mask apertures of other nets" ); } private: void addItemToRTrees( BOARD_ITEM* aItem ); void buildRTrees(); void testSilkToMaskClearance(); void testMaskBridges(); void testItemAgainstItems( BOARD_ITEM* aItem, const BOX2I& aItemBBox, PCB_LAYER_ID aRefLayer, PCB_LAYER_ID aTargetLayer ); void testMaskItemAgainstZones( BOARD_ITEM* item, const BOX2I& itemBBox, PCB_LAYER_ID refLayer, PCB_LAYER_ID targetLayer ); bool checkMaskAperture( BOARD_ITEM* aMaskItem, BOARD_ITEM* aTestItem, PCB_LAYER_ID aTestLayer, int aTestNet, BOARD_ITEM** aCollidingItem ); bool checkItemMask( BOARD_ITEM* aMaskItem, int aTestNet ); private: DRC_RULE m_bridgeRule; BOARD* m_board; int m_webWidth; int m_maxError; int m_largestClearance; std::unique_ptr m_fullSolderMaskRTree; std::unique_ptr m_itemTree; std::unordered_map m_checkedPairs; // Shapes used to define solder mask apertures don't have nets, so we assign them the // first object+net that bridges their aperture (after which any other nets will generate // violations). std::unordered_map> m_maskApertureNetMap; }; void DRC_TEST_PROVIDER_SOLDER_MASK::addItemToRTrees( BOARD_ITEM* aItem ) { ZONE* solderMask = m_board->m_SolderMask; if( aItem->Type() == PCB_ZONE_T ) { ZONE* zone = static_cast( aItem ); for( PCB_LAYER_ID layer : { F_Mask, B_Mask } ) { if( zone->IsOnLayer( layer ) ) { solderMask->GetFill( layer )->BooleanAdd( *zone->GetFilledPolysList( layer ), SHAPE_POLY_SET::PM_FAST ); } } } else if( aItem->Type() == PCB_PAD_T ) { for( PCB_LAYER_ID layer : { F_Mask, B_Mask } ) { if( aItem->IsOnLayer( layer ) ) { PAD* pad = static_cast( aItem ); int clearance = ( m_webWidth / 2 ) + pad->GetSolderMaskExpansion(); aItem->TransformShapeToPolygon( *solderMask->GetFill( layer ), layer, clearance, m_maxError, ERROR_OUTSIDE ); m_itemTree->Insert( aItem, layer, m_largestClearance ); } } } else if( aItem->Type() == PCB_VIA_T ) { for( PCB_LAYER_ID layer : { F_Mask, B_Mask } ) { if( aItem->IsOnLayer( layer ) ) { PCB_VIA* via = static_cast( aItem ); int clearance = ( m_webWidth / 2 ) + via->GetSolderMaskExpansion(); via->TransformShapeToPolygon( *solderMask->GetFill( layer ), layer, clearance, m_maxError, ERROR_OUTSIDE ); m_itemTree->Insert( aItem, layer, m_largestClearance ); } } } else if( aItem->Type() == PCB_TEXT_T ) { for( PCB_LAYER_ID layer : { F_Mask, B_Mask } ) { if( aItem->IsOnLayer( layer ) ) { const PCB_TEXT* text = static_cast( aItem ); text->TransformTextToPolySet( *solderMask->GetFill( layer ), m_webWidth / 2, m_maxError, ERROR_OUTSIDE ); m_itemTree->Insert( aItem, layer, m_largestClearance ); } } } else { for( PCB_LAYER_ID layer : { F_Mask, B_Mask } ) { if( aItem->IsOnLayer( layer ) ) { aItem->TransformShapeToPolygon( *solderMask->GetFill( layer ), layer, m_webWidth / 2, m_maxError, ERROR_OUTSIDE ); m_itemTree->Insert( aItem, layer, m_largestClearance ); } } } } void DRC_TEST_PROVIDER_SOLDER_MASK::buildRTrees() { ZONE* solderMask = m_board->m_SolderMask; LSET layers = { 4, F_Mask, B_Mask, F_Cu, B_Cu }; const size_t progressDelta = 500; int count = 0; int ii = 0; solderMask->GetFill( F_Mask )->RemoveAllContours(); solderMask->GetFill( B_Mask )->RemoveAllContours(); m_fullSolderMaskRTree = std::make_unique(); m_itemTree = std::make_unique(); forEachGeometryItem( s_allBasicItems, layers, [&]( BOARD_ITEM* item ) -> bool { ++count; return true; } ); forEachGeometryItem( s_allBasicItems, layers, [&]( BOARD_ITEM* item ) -> bool { if( !reportProgress( ii++, count, progressDelta ) ) return false; addItemToRTrees( item ); return true; } ); solderMask->GetFill( F_Mask )->Simplify( SHAPE_POLY_SET::PM_STRICTLY_SIMPLE ); solderMask->GetFill( B_Mask )->Simplify( SHAPE_POLY_SET::PM_STRICTLY_SIMPLE ); solderMask->GetFill( F_Mask )->Deflate( m_webWidth / 2, SHAPE_POLY_SET::CHAMFER_ALL_CORNERS, m_maxError ); solderMask->GetFill( B_Mask )->Deflate( m_webWidth / 2, SHAPE_POLY_SET::CHAMFER_ALL_CORNERS, m_maxError ); solderMask->SetFillFlag( F_Mask, true ); solderMask->SetFillFlag( B_Mask, true ); solderMask->SetIsFilled( true ); solderMask->CacheTriangulation(); m_fullSolderMaskRTree->Insert( solderMask, F_Mask ); m_fullSolderMaskRTree->Insert( solderMask, B_Mask ); m_checkedPairs.clear(); } void DRC_TEST_PROVIDER_SOLDER_MASK::testSilkToMaskClearance() { LSET silkLayers = { 2, F_SilkS, B_SilkS }; const size_t progressDelta = 250; int count = 0; int ii = 0; forEachGeometryItem( s_allBasicItems, silkLayers, [&]( BOARD_ITEM* item ) -> bool { ++count; return true; } ); forEachGeometryItem( s_allBasicItems, silkLayers, [&]( BOARD_ITEM* item ) -> bool { if( m_drcEngine->IsErrorLimitExceeded( DRCE_SILK_CLEARANCE ) ) return false; if( !reportProgress( ii++, count, progressDelta ) ) return false; if( isInvisibleText( item ) ) return true; for( PCB_LAYER_ID layer : silkLayers.Seq() ) { if( !item->IsOnLayer( layer ) ) continue; PCB_LAYER_ID maskLayer = layer == F_SilkS ? F_Mask : B_Mask; BOX2I itemBBox = item->GetBoundingBox(); DRC_CONSTRAINT constraint = m_drcEngine->EvalRules( SILK_CLEARANCE_CONSTRAINT, item, nullptr, maskLayer ); int clearance = constraint.GetValue().Min(); int actual; VECTOR2I pos; if( constraint.GetSeverity() == RPT_SEVERITY_IGNORE || clearance < 0 ) return true; std::shared_ptr itemShape = item->GetEffectiveShape( layer ); if( m_fullSolderMaskRTree->QueryColliding( itemBBox, itemShape.get(), maskLayer, clearance, &actual, &pos ) ) { auto drce = DRC_ITEM::Create( DRCE_SILK_CLEARANCE ); if( clearance > 0 ) { wxString msg = formatMsg( _( "(%s clearance %s; actual %s)" ), constraint.GetName(), clearance, actual ); drce->SetErrorMessage( drce->GetErrorText() + wxS( " " ) + msg ); } drce->SetItems( item ); drce->SetViolatingRule( constraint.GetParentRule() ); reportViolation( drce, pos, layer ); } } return true; } ); } bool isNullAperture( BOARD_ITEM* aItem ) { if( aItem->Type() == PCB_PAD_T ) { PAD* pad = static_cast( aItem ); if( pad->GetAttribute() == PAD_ATTRIB::NPTH && ( pad->GetShape() == PAD_SHAPE::CIRCLE || pad->GetShape() == PAD_SHAPE::OVAL ) && pad->GetSize().x <= pad->GetDrillSize().x && pad->GetSize().y <= pad->GetDrillSize().y ) { return true; } } return false; } // Simple mask apertures aren't associated with copper items, so they only constitute a bridge // when they expose other copper items having at least two distinct nets. We use a map to record // the first net exposed by each mask aperture (on each copper layer). // // Note that this algorithm is also used for free pads. bool isMaskAperture( BOARD_ITEM* aItem ) { if( aItem->Type() == PCB_PAD_T && static_cast( aItem )->IsFreePad() ) return true; static const LSET saved( 2, F_Mask, B_Mask ); LSET maskLayers = aItem->GetLayerSet() & saved; LSET otherLayers = aItem->GetLayerSet() & ~saved; return maskLayers.count() > 0 && otherLayers.count() == 0; } bool DRC_TEST_PROVIDER_SOLDER_MASK::checkMaskAperture( BOARD_ITEM* aMaskItem, BOARD_ITEM* aTestItem, PCB_LAYER_ID aTestLayer, int aTestNet, BOARD_ITEM** aCollidingItem ) { if( aTestLayer == F_Mask && !aTestItem->IsOnLayer( F_Cu ) ) return false; if( aTestLayer == B_Mask && !aTestItem->IsOnLayer( B_Cu ) ) return false; FOOTPRINT* fp = aMaskItem->GetParentFootprint(); if( fp && ( fp->GetAttributes() & FP_ALLOW_SOLDERMASK_BRIDGES ) > 0 ) { // Mask apertures in footprints which allow soldermask bridges are ignored entirely. return false; } PTR_LAYER_CACHE_KEY key = { aMaskItem, aTestLayer }; auto ii = m_maskApertureNetMap.find( key ); if( ii == m_maskApertureNetMap.end() ) { m_maskApertureNetMap[ key ] = { aTestItem, aTestNet }; // First net; no bridge yet.... return false; } if( ii->second.second == aTestNet && aTestNet > 0 ) { // Same net; still no bridge... return false; } if( fp && ii->second.first->Type() == PCB_PAD_T && aTestItem->Type() == PCB_PAD_T ) { PAD* alreadyEncounteredPad = static_cast( ii->second.first ); PAD* thisPad = static_cast( aTestItem ); if( alreadyEncounteredPad->SharesNetTieGroup( thisPad ) ) return false; } *aCollidingItem = ii->second.first; return true; } bool DRC_TEST_PROVIDER_SOLDER_MASK::checkItemMask( BOARD_ITEM* aMaskItem, int aTestNet ) { FOOTPRINT* fp = aMaskItem->GetParentFootprint(); wxCHECK( fp, false ); if( ( fp->GetAttributes() & FP_ALLOW_SOLDERMASK_BRIDGES ) > 0 ) { // If we're allowing bridges then we're allowing bridges. Nothing to check. return false; } // Graphic items are used to implement net-ties between pads of a group within a net-tie // footprint. They must be allowed to intrude into their pad's mask aperture. if( aTestNet < 0 && aMaskItem->Type() == PCB_PAD_T && fp->IsNetTie() ) { std::map padNumberToGroupIdxMap = fp->MapPadNumbersToNetTieGroups(); if( padNumberToGroupIdxMap[ static_cast( aMaskItem )->GetNumber() ] >= 0 ) return false; } return true; } void DRC_TEST_PROVIDER_SOLDER_MASK::testItemAgainstItems( BOARD_ITEM* aItem, const BOX2I& aItemBBox, PCB_LAYER_ID aRefLayer, PCB_LAYER_ID aTargetLayer ) { int itemNet = -1; if( aItem->IsConnected() ) itemNet = static_cast( aItem )->GetNetCode(); BOARD_DESIGN_SETTINGS& bds = aItem->GetBoard()->GetDesignSettings(); PAD* pad = dynamic_cast( aItem ); PCB_VIA* via = dynamic_cast( aItem ); std::shared_ptr itemShape = aItem->GetEffectiveShape( aRefLayer ); m_itemTree->QueryColliding( aItem, aRefLayer, aTargetLayer, // Filter: [&]( BOARD_ITEM* other ) -> bool { FOOTPRINT* itemFP = aItem->GetParentFootprint(); PAD* otherPad = dynamic_cast( other ); int otherNet = -1; if( other->IsConnected() ) otherNet = static_cast( other )->GetNetCode(); if( otherNet > 0 && otherNet == itemNet ) return false; if( isNullAperture( other ) ) return false; if( itemFP && itemFP == other->GetParentFootprint() ) { // Board-wide exclusion if( bds.m_AllowSoldermaskBridgesInFPs ) return false; // Footprint-specific exclusion if( ( itemFP->GetAttributes() & FP_ALLOW_SOLDERMASK_BRIDGES ) > 0 ) return false; } if( pad && otherPad && ( pad->SameLogicalPadAs( otherPad ) || pad->SharesNetTieGroup( otherPad ) ) ) { return false; } BOARD_ITEM* a = aItem; BOARD_ITEM* b = other; // store canonical order so we don't collide in both directions (a:b and b:a) if( static_cast( a ) > static_cast( b ) ) std::swap( a, b ); auto it = m_checkedPairs.find( { a, b } ); if( it != m_checkedPairs.end() && it->second.test( aTargetLayer ) ) { return false; } else { m_checkedPairs[ { a, b } ].set( aTargetLayer ); return true; } }, // Visitor: [&]( BOARD_ITEM* other ) -> bool { PAD* otherPad = dynamic_cast( other ); PCB_VIA* otherVia = dynamic_cast( other ); auto otherShape = other->GetEffectiveShape( aTargetLayer ); int otherNet = -1; if( other->IsConnected() ) otherNet = static_cast( other )->GetNetCode(); int actual; VECTOR2I pos; int clearance = 0; if( aRefLayer == F_Mask || aRefLayer == B_Mask ) { // Aperture-to-aperture must enforce web-min-width clearance = m_webWidth; } else // ( aRefLayer == F_Cu || aRefLayer == B_Cu ) { // Copper-to-aperture uses the solder-mask-to-copper-clearance clearance = m_board->GetDesignSettings().m_SolderMaskToCopperClearance; } if( pad ) clearance += pad->GetSolderMaskExpansion(); else if( via && !via->IsTented() ) clearance += via->GetSolderMaskExpansion(); if( otherPad ) clearance += otherPad->GetSolderMaskExpansion(); else if( otherVia && !otherVia->IsTented() ) clearance += otherVia->GetSolderMaskExpansion(); if( itemShape->Collide( otherShape.get(), clearance, &actual, &pos ) ) { wxString msg; BOARD_ITEM* colliding = nullptr; if( aTargetLayer == F_Mask ) msg = _( "Front solder mask aperture bridges items with different nets" ); else msg = _( "Rear solder mask aperture bridges items with different nets" ); // Simple mask apertures aren't associated with copper items, so they only // constitute a bridge when they expose other copper items having at least // two distinct nets. if( isMaskAperture( aItem ) ) { if( checkMaskAperture( aItem, other, aRefLayer, otherNet, &colliding ) ) { auto drce = DRC_ITEM::Create( DRCE_SOLDERMASK_BRIDGE ); drce->SetErrorMessage( msg ); drce->SetItems( aItem, colliding, other ); drce->SetViolatingRule( &m_bridgeRule ); reportViolation( drce, pos, aTargetLayer ); } } else if( isMaskAperture( other ) ) { if( checkMaskAperture( other, aItem, aRefLayer, itemNet, &colliding ) ) { auto drce = DRC_ITEM::Create( DRCE_SOLDERMASK_BRIDGE ); drce->SetErrorMessage( msg ); drce->SetItems( other, colliding, aItem ); drce->SetViolatingRule( &m_bridgeRule ); reportViolation( drce, pos, aTargetLayer ); } } else if( checkItemMask( other, itemNet ) ) { auto drce = DRC_ITEM::Create( DRCE_SOLDERMASK_BRIDGE ); drce->SetErrorMessage( msg ); drce->SetItems( aItem, other ); drce->SetViolatingRule( &m_bridgeRule ); reportViolation( drce, pos, aTargetLayer ); } } return !m_drcEngine->IsCancelled(); }, m_largestClearance ); } void DRC_TEST_PROVIDER_SOLDER_MASK::testMaskItemAgainstZones( BOARD_ITEM* aItem, const BOX2I& aItemBBox, PCB_LAYER_ID aMaskLayer, PCB_LAYER_ID aTargetLayer ) { for( ZONE* zone : m_board->m_DRCCopperZones ) { if( !zone->GetLayerSet().test( aTargetLayer ) ) continue; int zoneNet = zone->GetNetCode(); if( aItem->IsConnected() ) { BOARD_CONNECTED_ITEM* connectedItem = static_cast( aItem ); if( zoneNet == connectedItem->GetNetCode() && zoneNet > 0 ) continue; } BOX2I inflatedBBox( aItemBBox ); int clearance = m_board->GetDesignSettings().m_SolderMaskToCopperClearance; if( aItem->Type() == PCB_PAD_T ) clearance += static_cast( aItem )->GetSolderMaskExpansion(); else if( aItem->Type() == PCB_VIA_T ) clearance += static_cast( aItem )->GetSolderMaskExpansion(); inflatedBBox.Inflate( clearance ); if( !inflatedBBox.Intersects( zone->GetBoundingBox() ) ) continue; DRC_RTREE* zoneTree = m_board->m_CopperZoneRTreeCache[ zone ].get(); int actual; VECTOR2I pos; std::shared_ptr itemShape = aItem->GetEffectiveShape( aMaskLayer ); if( zoneTree && zoneTree->QueryColliding( aItemBBox, itemShape.get(), aTargetLayer, clearance, &actual, &pos ) ) { wxString msg; BOARD_ITEM* colliding = nullptr; if( aMaskLayer == F_Mask ) msg = _( "Front solder mask aperture bridges items with different nets" ); else msg = _( "Rear solder mask aperture bridges items with different nets" ); // Simple mask apertures aren't associated with copper items, so they only constitute // a bridge when they expose other copper items having at least two distinct nets. if( isMaskAperture( aItem ) && zoneNet >= 0 ) { if( checkMaskAperture( aItem, zone, aTargetLayer, zoneNet, &colliding ) ) { auto drce = DRC_ITEM::Create( DRCE_SOLDERMASK_BRIDGE ); drce->SetErrorMessage( msg ); drce->SetItems( aItem, colliding, zone ); drce->SetViolatingRule( &m_bridgeRule ); reportViolation( drce, pos, aTargetLayer ); } } else { auto drce = DRC_ITEM::Create( DRCE_SOLDERMASK_BRIDGE ); drce->SetErrorMessage( msg ); drce->SetItems( aItem, zone ); drce->SetViolatingRule( &m_bridgeRule ); reportViolation( drce, pos, aTargetLayer ); } } if( m_drcEngine->IsCancelled() ) return; } } void DRC_TEST_PROVIDER_SOLDER_MASK::testMaskBridges() { LSET copperAndMaskLayers = { 4, F_Mask, B_Mask, F_Cu, B_Cu }; const size_t progressDelta = 250; int count = 0; int ii = 0; forEachGeometryItem( s_allBasicItemsButZones, copperAndMaskLayers, [&]( BOARD_ITEM* item ) -> bool { ++count; return true; } ); forEachGeometryItem( s_allBasicItemsButZones, copperAndMaskLayers, [&]( BOARD_ITEM* item ) -> bool { if( m_drcEngine->IsErrorLimitExceeded( DRCE_SOLDERMASK_BRIDGE ) ) return false; if( !reportProgress( ii++, count, progressDelta ) ) return false; BOX2I itemBBox = item->GetBoundingBox(); if( item->IsOnLayer( F_Mask ) && !isNullAperture( item ) ) { // Test for aperture-to-aperture collisions testItemAgainstItems( item, itemBBox, F_Mask, F_Mask ); // Test for aperture-to-zone collisions testMaskItemAgainstZones( item, itemBBox, F_Mask, F_Cu ); } else if( item->IsOnLayer( F_Cu ) ) { // Test for copper-item-to-aperture collisions testItemAgainstItems( item, itemBBox, F_Cu, F_Mask ); } if( item->IsOnLayer( B_Mask ) && !isNullAperture( item ) ) { // Test for aperture-to-aperture collisions testItemAgainstItems( item, itemBBox, B_Mask, B_Mask ); // Test for aperture-to-zone collisions testMaskItemAgainstZones( item, itemBBox, B_Mask, B_Cu ); } else if( item->IsOnLayer( B_Cu ) ) { // Test for copper-item-to-aperture collisions testItemAgainstItems( item, itemBBox, B_Cu, B_Mask ); } return true; } ); } bool DRC_TEST_PROVIDER_SOLDER_MASK::Run() { if( m_drcEngine->IsErrorLimitExceeded( DRCE_SILK_CLEARANCE ) && m_drcEngine->IsErrorLimitExceeded( DRCE_SOLDERMASK_BRIDGE ) ) { reportAux( wxT( "Solder mask violations ignored. Tests not run." ) ); return true; // continue with other tests } m_board = m_drcEngine->GetBoard(); m_webWidth = m_board->GetDesignSettings().m_SolderMaskMinWidth; m_maxError = m_board->GetDesignSettings().m_MaxError; m_largestClearance = 0; for( FOOTPRINT* footprint : m_board->Footprints() ) { for( PAD* pad : footprint->Pads() ) m_largestClearance = std::max( m_largestClearance, pad->GetSolderMaskExpansion() ); } // Order is important here: m_webWidth must be added in before m_largestCourtyardClearance is // maxed with the various SILK_CLEARANCE_CONSTRAINTS. m_largestClearance += m_largestClearance + m_webWidth; DRC_CONSTRAINT worstClearanceConstraint; if( m_drcEngine->QueryWorstConstraint( SILK_CLEARANCE_CONSTRAINT, worstClearanceConstraint ) ) m_largestClearance = std::max( m_largestClearance, worstClearanceConstraint.m_Value.Min() ); reportAux( wxT( "Worst clearance : %d nm" ), m_largestClearance ); if( !reportPhase( _( "Building solder mask..." ) ) ) return false; // DRC cancelled m_checkedPairs.clear(); m_maskApertureNetMap.clear(); buildRTrees(); if( !reportPhase( _( "Checking solder mask to silk clearance..." ) ) ) return false; // DRC cancelled testSilkToMaskClearance(); if( !reportPhase( _( "Checking solder mask web integrity..." ) ) ) return false; // DRC cancelled testMaskBridges(); reportRuleStatistics(); return !m_drcEngine->IsCancelled(); } namespace detail { static DRC_REGISTER_TEST_PROVIDER dummy; }