427 lines
14 KiB
C++
427 lines
14 KiB
C++
/*
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* This program source code file is part of KiCad, a free EDA CAD application.
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*
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* Copyright (C) 2004-2020 KiCad Developers.
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*
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* This program is free software; you can redistribute it and/or
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* modify it under the terms of the GNU General Public License
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* as published by the Free Software Foundation; either version 2
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* of the License, or (at your option) any later version.
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*
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* This program is distributed in the hope that it will be useful,
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* but WITHOUT ANY WARRANTY; without even the implied warranty of
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* MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
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* GNU General Public License for more details.
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*
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* You should have received a copy of the GNU General Public License
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* along with this program; if not, you may find one here:
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* http://www.gnu.org/licenses/old-licenses/gpl-2.0.html
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* or you may search the http://www.gnu.org website for the version 2 license,
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* or you may write to the Free Software Foundation, Inc.,
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* 51 Franklin Street, Fifth Floor, Boston, MA 02110-1301, USA
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*/
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#include <common.h>
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#include <class_board.h>
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#include <class_drawsegment.h>
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#include <class_pad.h>
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#include <convert_basic_shapes_to_polygon.h>
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#include <geometry/polygon_test_point_inside.h>
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#include <geometry/seg.h>
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#include <geometry/shape_poly_set.h>
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#include <geometry/shape_rect.h>
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#include <geometry/shape_segment.h>
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#include <drc_proto/drc_engine.h>
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#include <drc_proto/drc_item.h>
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#include <drc_proto/drc_rule.h>
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#include <drc_proto/drc_test_provider_clearance_base.h>
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/*
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Holes clearance test. Checks pad and via holes for their mechanical clearances.
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Generated errors:
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- DRCE_HOLE_CLEARANCE
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TODO: vias-in-smd-pads check
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*/
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namespace test {
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class DRC_TEST_PROVIDER_HOLE_CLEARANCE : public DRC_TEST_PROVIDER_CLEARANCE_BASE
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{
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public:
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DRC_TEST_PROVIDER_HOLE_CLEARANCE () :
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DRC_TEST_PROVIDER_CLEARANCE_BASE(),
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m_board( nullptr ),
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m_largestRadius( 0 )
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{
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}
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virtual ~DRC_TEST_PROVIDER_HOLE_CLEARANCE()
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{
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}
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virtual bool Run() override;
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virtual const wxString GetName() const override
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{
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return "hole_clearance";
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};
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virtual const wxString GetDescription() const override
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{
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return "Tests clearance of holes (via/pad drills)";
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}
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virtual std::set<test::DRC_RULE_ID_T> GetMatchingRuleIds() const override;
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private:
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void addHole( const VECTOR2I& aLocation, int aRadius, BOARD_ITEM* aOwner );
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void buildHoleList();
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void testHoles2Holes();
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void testPads2Holes();
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bool doPadToPadHoleDrc( D_PAD* aRefPad, D_PAD** aStart, D_PAD** aEnd, int x_limit );
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struct DRILLED_HOLE
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{
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VECTOR2I m_location;
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int m_drillRadius = 0;
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BOARD_ITEM* m_owner = nullptr;
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};
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BOARD* m_board;
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std::vector<DRILLED_HOLE> m_holes;
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int m_largestRadius;
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};
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};
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bool test::DRC_TEST_PROVIDER_HOLE_CLEARANCE::Run()
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{
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auto bds = m_drcEngine->GetDesignSettings();
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m_board = m_drcEngine->GetBoard();
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m_largestClearance = 0;
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m_largestRadius = 0;
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for( auto rule : m_drcEngine->QueryRulesById( test::DRC_RULE_ID_T::DRC_RULE_ID_HOLE_CLEARANCE ) )
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{
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drc_dbg(1, "process rule %p\n", rule );
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if( rule->GetConstraint().m_Value.HasMin() )
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{
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drc_dbg(1, "min-hole-clearance %d\n", rule->GetConstraint().m_Value.Min() );
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m_largestClearance = std::max( m_largestClearance, rule->GetConstraint().m_Value.Min() );
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}
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}
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ReportAux( "Worst hole clearance : %d nm", m_largestClearance );
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buildHoleList();
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ReportStage( ("Testing hole<->pad clearances"), 0, 2 );
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testPads2Holes();
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ReportStage( ("Testing hole<->hole clearances"), 0, 2 );
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testHoles2Holes();
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reportRuleStatistics();
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return true;
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}
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void test::DRC_TEST_PROVIDER_HOLE_CLEARANCE::buildHoleList()
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{
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bool success = true;
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BOARD_DESIGN_SETTINGS& bds = m_board->GetDesignSettings();
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m_holes.clear();
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for( auto module : m_board->Modules() )
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{
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for( auto pad : module->Pads() )
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{
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int holeSize = std::min( pad->GetDrillSize().x, pad->GetDrillSize().y );
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if( holeSize == 0 )
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continue;
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// fixme: support for non-round (i.e. slotted) holes
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if( pad->GetDrillShape() == PAD_DRILL_SHAPE_CIRCLE )
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addHole( pad->GetPosition(), pad->GetDrillSize().x / 2, pad );
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}
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}
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for( auto track : m_board->Tracks() )
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{
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if ( track->Type() == PCB_VIA_T )
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{
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auto via = static_cast<VIA*>( track );
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addHole( via->GetPosition(), via->GetDrillValue() / 2, via );
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}
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}
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ReportAux( "Total drilled holes : %d", m_holes.size() );
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}
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void test::DRC_TEST_PROVIDER_HOLE_CLEARANCE::testPads2Holes()
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{
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std::vector<D_PAD*> sortedPads;
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m_board->GetSortedPadListByXthenYCoord( sortedPads );
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if( sortedPads.empty() )
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return;
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// find the max size of the pads (used to stop the pad-to-pad tests)
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int max_size = 0;
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for( D_PAD* pad : sortedPads )
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{
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// GetBoundingRadius() is the radius of the minimum sized circle fully containing the pad
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int radius = pad->GetBoundingRadius();
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if( radius > max_size )
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max_size = radius;
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}
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// Better to be fast than accurate; this keeps us from having to look up / calculate the
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// actual clearances
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max_size += m_largestClearance;
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// Upper limit of pad list (limit not included)
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D_PAD** listEnd = &sortedPads[0] + sortedPads.size();
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// Test the pads
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for( auto& pad : sortedPads )
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{
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int x_limit = pad->GetPosition().x + pad->GetBoundingRadius() + max_size;
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drc_dbg(10,"-> %p\n", pad);
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doPadToPadHoleDrc( pad, &pad, listEnd, x_limit );
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}
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}
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bool test::DRC_TEST_PROVIDER_HOLE_CLEARANCE::doPadToPadHoleDrc( D_PAD* aRefPad, D_PAD** aStart, D_PAD** aEnd,
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int x_limit )
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{
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const static LSET all_cu = LSET::AllCuMask();
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LSET layerMask = aRefPad->GetLayerSet() & all_cu;
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for( D_PAD** pad_list = aStart; pad_list<aEnd; ++pad_list )
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{
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D_PAD* pad = *pad_list;
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if( pad == aRefPad )
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continue;
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// drc_dbg(10," chk against -> %p\n", pad);
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// We can stop the test when pad->GetPosition().x > x_limit
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// because the list is sorted by X values
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if( pad->GetPosition().x > x_limit )
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break;
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// drc_dbg(10," chk2 against -> %p ds %d %d\n", pad, pad->GetDrillSize().x, aRefPad->GetDrillSize().x );
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drc_dbg(1," chk1 against -> %p x0 %d x2 %d\n", pad, pad->GetDrillSize().x, aRefPad->GetDrillSize().x );
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// No problem if pads which are on copper layers are on different copper layers,
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// (pads can be only on a technical layer, to build complex pads)
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// but their hole (if any ) can create DRC error because they are on all
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// copper layers, so we test them
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if( ( pad->GetLayerSet() & layerMask ) != 0 &&
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( pad->GetLayerSet() & all_cu ) != 0 &&
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( aRefPad->GetLayerSet() & all_cu ) != 0 )
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{
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// if holes are in the same location and have the same size and shape,
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// this can be accepted
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if( pad->GetPosition() == aRefPad->GetPosition()
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&& pad->GetDrillSize() == aRefPad->GetDrillSize()
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&& pad->GetDrillShape() == aRefPad->GetDrillShape() )
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{
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if( aRefPad->GetDrillShape() == PAD_DRILL_SHAPE_CIRCLE )
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continue;
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// for oval holes: must also have the same orientation
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if( pad->GetOrientation() == aRefPad->GetOrientation() )
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continue;
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}
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drc_dbg(1," chk3 against -> %p x0 %d x2 %d\n", pad, pad->GetDrillSize().x, aRefPad->GetDrillSize().x );
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/* Here, we must test clearance between holes and pads
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* pad size and shape is adjusted to pad drill size and shape
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*/
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if( pad->GetDrillSize().x )
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{
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// pad under testing has a hole, test this hole against pad reference
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auto rule = m_drcEngine->EvalRulesForItems( test::DRC_RULE_ID_T::DRC_RULE_ID_HOLE_CLEARANCE, aRefPad, pad );
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auto minClearance = rule->GetConstraint().GetValue().Min();
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int actual;
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drc_dbg(1,"check pad %p rule '%s' cl %d\n", pad, (const char*) rule->GetName().c_str(), minClearance );
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accountCheck( rule );
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auto refPadShape = aRefPad->GetEffectiveShape();
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// fixme: pad stacks...
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if( refPadShape->Collide( pad->GetEffectiveHoleShape(), minClearance, &actual ) )
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{
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DRC_ITEM* drcItem = DRC_ITEM::Create( DRCE_HOLE_CLEARANCE );
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wxString msg;
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msg.Printf( drcItem->GetErrorText() + _( " (%s clearance %s; actual %s)" ),
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"",
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MessageTextFromValue( userUnits(), minClearance, true ),
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MessageTextFromValue( userUnits(), actual, true ) );
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drcItem->SetErrorMessage( msg );
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drcItem->SetItems( pad, aRefPad );
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drcItem->SetViolatingRule( rule );
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ReportWithMarker( drcItem, pad->GetPosition() );
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return false;
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}
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}
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if( aRefPad->GetDrillSize().x ) // pad reference has a hole
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{
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auto rule = m_drcEngine->EvalRulesForItems( test::DRC_RULE_ID_T::DRC_RULE_ID_HOLE_CLEARANCE, aRefPad, pad );
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auto minClearance = rule->GetConstraint().GetValue().Min();
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int actual;
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accountCheck( rule );
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drc_dbg(1,"check pad %p rule '%s' cl %d\n", aRefPad, (const char*) rule->GetName().c_str(), minClearance );
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auto padShape = pad->GetEffectiveShape();
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if( padShape->Collide( aRefPad->GetEffectiveHoleShape(), minClearance, &actual ) )
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{
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DRC_ITEM* drcItem = DRC_ITEM::Create( DRCE_HOLE_CLEARANCE );
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wxString msg;
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msg.Printf( drcItem->GetErrorText() + _( " (%s clearance %s; actual %s)" ),
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"",
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MessageTextFromValue( userUnits(), minClearance, true ),
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MessageTextFromValue( userUnits(), actual, true ) );
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drcItem->SetErrorMessage( msg );
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drcItem->SetItems( aRefPad, pad );
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drcItem->SetViolatingRule( rule );
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ReportWithMarker( drcItem, pad->GetPosition() );
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return false;
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}
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}
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}
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}
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return true;
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}
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void test::DRC_TEST_PROVIDER_HOLE_CLEARANCE::addHole( const VECTOR2I& aLocation, int aRadius, BOARD_ITEM* aOwner )
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{
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DRILLED_HOLE hole;
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hole.m_location = aLocation;
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hole.m_drillRadius = aRadius;
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hole.m_owner = aOwner;
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m_largestRadius = std::max( m_largestRadius, aRadius );
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m_holes.push_back( hole );
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}
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void test::DRC_TEST_PROVIDER_HOLE_CLEARANCE::testHoles2Holes()
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{
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// No need to check if we're ignoring DRCE_DRILLED_HOLES_TOO_CLOSE; if we are then we
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// won't have collected any holes to test.
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// Sort holes by X for performance. In the nested iteration we then need to look at
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// following holes only while they are within the refHole's neighborhood as defined by
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// the refHole radius + the minimum hole-to-hole clearance + the largest radius any of
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// the following holes can have.
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std::sort( m_holes.begin(), m_holes.end(),
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[]( const DRILLED_HOLE& a, const DRILLED_HOLE& b )
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{
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if( a.m_location.x == b.m_location.x )
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return a.m_location.y < b.m_location.y;
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else
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return a.m_location.x < b.m_location.x;
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} );
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for( size_t ii = 0; ii < m_holes.size(); ++ii )
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{
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DRILLED_HOLE& refHole = m_holes[ ii ];
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int neighborhood = refHole.m_drillRadius + m_largestClearance + m_largestRadius;
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for( size_t jj = ii + 1; jj < m_holes.size(); ++jj )
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{
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DRILLED_HOLE& checkHole = m_holes[ jj ];
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if( refHole.m_location.x + neighborhood < checkHole.m_location.x )
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break;
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// Holes with identical locations are allowable
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if( checkHole.m_location == refHole.m_location )
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continue;
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int actual = ( checkHole.m_location - refHole.m_location ).EuclideanNorm();
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actual = std::max( 0, actual - checkHole.m_drillRadius - refHole.m_drillRadius );
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DRC_RULE* rule = m_drcEngine->EvalRulesForItems( test::DRC_RULE_ID_T::DRC_RULE_ID_HOLE_CLEARANCE, refHole.m_owner, checkHole.m_owner );
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int minClearance = rule->GetConstraint().GetValue().Min();
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accountCheck( rule );
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if( actual < minClearance )
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{
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DRC_ITEM* drcItem = DRC_ITEM::Create( DRCE_HOLE_CLEARANCE );
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wxString msg;
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msg.Printf( drcItem->GetErrorText() + _( " (clearance %s; actual %s)" ),
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MessageTextFromValue( userUnits(), minClearance, true ),
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MessageTextFromValue( userUnits(), actual, true ) );
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drcItem->SetViolatingRule( rule );
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drcItem->SetErrorMessage( msg );
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drcItem->SetItems( refHole.m_owner, checkHole.m_owner );
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ReportWithMarker( drcItem, refHole.m_location );
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if( isErrorLimitExceeded( DRCE_HOLE_CLEARANCE ) )
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return;
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}
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}
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}
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}
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std::set<test::DRC_RULE_ID_T> test::DRC_TEST_PROVIDER_HOLE_CLEARANCE::GetMatchingRuleIds() const
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{
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return { DRC_RULE_ID_T::DRC_RULE_ID_HOLE_CLEARANCE };
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}
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namespace detail
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{
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static test::DRC_REGISTER_TEST_PROVIDER<test::DRC_TEST_PROVIDER_HOLE_CLEARANCE> dummy;
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}
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