kicad/pcbnew/exporters/gen_drill_report_files.cpp

455 lines
15 KiB
C++

/**
* @file gen_drill_report_files.cpp
* @brief Functions to create report and map files for EXCELLON drill files.
*/
/*
* This program source code file is part of KiCad, a free EDA CAD application.
*
* Copyright (C) 1992-2015 Jean_Pierre Charras <jp.charras at wanadoo.fr>
* Copyright (C) 1992-2015 KiCad Developers, see change_log.txt for contributors.
*
* This program is free software; you can redistribute it and/or
* modify it under the terms of the GNU General Public License
* as published by the Free Software Foundation; either version 2
* of the License, or (at your option) any later version.
*
* This program is distributed in the hope that it will be useful,
* but WITHOUT ANY WARRANTY; without even the implied warranty of
* MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
* GNU General Public License for more details.
*
* You should have received a copy of the GNU General Public License
* along with this program; if not, you may find one here:
* http://www.gnu.org/licenses/old-licenses/gpl-2.0.html
* or you may search the http://www.gnu.org website for the version 2 license,
* or you may write to the Free Software Foundation, Inc.,
* 51 Franklin Street, Fifth Floor, Boston, MA 02110-1301, USA
*/
#include <fctsys.h>
#include <common.h>
#include <plot_common.h>
#include <base_struct.h>
#include <drawtxt.h>
#include <confirm.h>
#include <kicad_string.h>
#include <macros.h>
#include <class_board.h>
#include <pcbnew.h>
#include <pcbplot.h>
#include <gendrill_Excellon_writer.h>
/* Conversion utilities - these will be used often in there... */
inline double diameter_in_inches( double ius )
{
return ius * 0.001 / IU_PER_MILS;
}
inline double diameter_in_mm( double ius )
{
return ius / IU_PER_MM;
}
bool EXCELLON_WRITER::GenDrillMapFile( const wxString& aFullFileName,
PlotFormat aFormat )
{
double scale = 1.0;
wxPoint offset;
PLOTTER* plotter = NULL;
PAGE_INFO dummy( PAGE_INFO::A4, false );
PCB_PLOT_PARAMS plot_opts; // starts plotting with default options
LOCALE_IO toggle; // use standard C notation for float numbers
const PAGE_INFO& page_info = m_pageInfo ? *m_pageInfo : dummy;
// Calculate dimensions and center of PCB
EDA_RECT bbbox = m_pcb->ComputeBoundingBox( true );
// Calculate the scale for the format type, scale 1 in HPGL, drawing on
// an A4 sheet in PS, + text description of symbols
switch( aFormat )
{
case PLOT_FORMAT_GERBER:
offset = GetOffset();
plotter = new GERBER_PLOTTER();
plotter->SetViewport( offset, IU_PER_DECIMILS, scale, false );
plotter->SetGerberCoordinatesFormat( 5 ); // format x.5 unit = mm
break;
case PLOT_FORMAT_HPGL: // Scale for HPGL format.
{
HPGL_PLOTTER* hpgl_plotter = new HPGL_PLOTTER;
plotter = hpgl_plotter;
hpgl_plotter->SetPenNumber( plot_opts.GetHPGLPenNum() );
hpgl_plotter->SetPenSpeed( plot_opts.GetHPGLPenSpeed() );
plotter->SetPageSettings( page_info );
plotter->SetViewport( offset, IU_PER_DECIMILS, scale, false );
}
break;
default:
wxASSERT( false );
// fall through
case PLOT_FORMAT_PDF:
case PLOT_FORMAT_POST:
{
PAGE_INFO pageA4( wxT( "A4" ) );
wxSize pageSizeIU = pageA4.GetSizeIU();
// Reserve a margin around the page.
int margin = KiROUND( 20 * IU_PER_MM );
// Calculate a scaling factor to print the board on the sheet
double Xscale = double( pageSizeIU.x - ( 2 * margin ) ) / bbbox.GetWidth();
// We should print the list of drill sizes, so reserve room for it
// 60% height for board 40% height for list
int ypagesize_for_board = KiROUND( pageSizeIU.y * 0.6 );
double Yscale = double( ypagesize_for_board - margin ) / bbbox.GetHeight();
scale = std::min( Xscale, Yscale );
// Experience shows the scale should not to large, because texts
// create problem (can be to big or too small).
// So the scale is clipped at 3.0;
scale = std::min( scale, 3.0 );
offset.x = KiROUND( double( bbbox.Centre().x ) -
( pageSizeIU.x / 2.0 ) / scale );
offset.y = KiROUND( double( bbbox.Centre().y ) -
( ypagesize_for_board / 2.0 ) / scale );
if( aFormat == PLOT_FORMAT_PDF )
plotter = new PDF_PLOTTER;
else
plotter = new PS_PLOTTER;
plotter->SetPageSettings( pageA4 );
plotter->SetViewport( offset, IU_PER_DECIMILS, scale, false );
}
break;
case PLOT_FORMAT_DXF:
{
DXF_PLOTTER* dxf_plotter = new DXF_PLOTTER;
plotter = dxf_plotter;
plotter->SetPageSettings( page_info );
plotter->SetViewport( offset, IU_PER_DECIMILS, scale, false );
}
break;
case PLOT_FORMAT_SVG:
{
SVG_PLOTTER* svg_plotter = new SVG_PLOTTER;
plotter = svg_plotter;
plotter->SetPageSettings( page_info );
plotter->SetViewport( offset, IU_PER_DECIMILS, scale, false );
}
break;
}
plotter->SetCreator( wxT( "PCBNEW" ) );
plotter->SetDefaultLineWidth( 5 * IU_PER_MILS );
plotter->SetColorMode( false );
if( ! plotter->OpenFile( aFullFileName ) )
{
delete plotter;
return false;
}
plotter->StartPlot();
// Draw items on edge layer (not all, only items useful for drill map
BRDITEMS_PLOTTER itemplotter( plotter, m_pcb, plot_opts );
itemplotter.SetLayerSet( Edge_Cuts );
for( EDA_ITEM* PtStruct = m_pcb->m_Drawings; PtStruct != NULL; PtStruct = PtStruct->Next() )
{
switch( PtStruct->Type() )
{
case PCB_LINE_T:
itemplotter.PlotDrawSegment( (DRAWSEGMENT*) PtStruct );
break;
case PCB_TEXT_T:
itemplotter.PlotTextePcb( (TEXTE_PCB*) PtStruct );
break;
case PCB_DIMENSION_T:
case PCB_TARGET_T:
case PCB_MARKER_T: // do not draw
default:
break;
}
}
int x, y;
int plotX, plotY, TextWidth;
int intervalle = 0;
char line[1024];
wxString msg;
int textmarginaftersymbol = KiROUND( 2 * IU_PER_MM );
// Set Drill Symbols width
plotter->SetDefaultLineWidth( 0.2 * IU_PER_MM / scale );
plotter->SetCurrentLineWidth( -1 );
// Plot board outlines and drill map
PlotDrillMarks( plotter );
// Print a list of symbols used.
int charSize = 3 * IU_PER_MM; // text size in IUs
double charScale = 1.0 / scale; // real scale will be 1/scale,
// because the global plot scale is scale
TextWidth = KiROUND( (charSize * charScale) / 10.0 ); // Set text width (thickness)
intervalle = KiROUND( charSize * charScale ) + TextWidth;
// Trace information.
plotX = KiROUND( bbbox.GetX() + textmarginaftersymbol * charScale );
plotY = bbbox.GetBottom() + intervalle;
// Plot title "Info"
wxString Text = wxT( "Drill Map:" );
plotter->Text( wxPoint( plotX, plotY ), UNSPECIFIED_COLOR, Text, 0,
wxSize( KiROUND( charSize * charScale ),
KiROUND( charSize * charScale ) ),
GR_TEXT_HJUSTIFY_LEFT, GR_TEXT_VJUSTIFY_CENTER,
TextWidth, false, false );
for( unsigned ii = 0; ii < m_toolListBuffer.size(); ii++ )
{
DRILL_TOOL& tool = m_toolListBuffer[ii];
if( tool.m_TotalCount == 0 )
continue;
plotY += intervalle;
int plot_diam = KiROUND( tool.m_Diameter );
x = KiROUND( plotX - textmarginaftersymbol * charScale - plot_diam / 2.0 );
y = KiROUND( plotY + charSize * charScale );
plotter->Marker( wxPoint( x, y ), plot_diam, ii );
// List the diameter of each drill in mm and inches.
sprintf( line, "%2.2fmm / %2.3f\" ",
diameter_in_mm( tool.m_Diameter ),
diameter_in_inches( tool.m_Diameter ) );
msg = FROM_UTF8( line );
// Now list how many holes and ovals are associated with each drill.
if( ( tool.m_TotalCount == 1 )
&& ( tool.m_OvalCount == 0 ) )
sprintf( line, "(1 hole)" );
else if( tool.m_TotalCount == 1 ) // && ( toolm_OvalCount == 1 )
sprintf( line, "(1 slot)" );
else if( tool.m_OvalCount == 0 )
sprintf( line, "(%d holes)", tool.m_TotalCount );
else if( tool.m_OvalCount == 1 )
sprintf( line, "(%d holes + 1 slot)", tool.m_TotalCount - 1 );
else // if ( toolm_OvalCount > 1 )
sprintf( line, "(%d holes + %d slots)",
tool.m_TotalCount - tool.m_OvalCount,
tool.m_OvalCount );
msg += FROM_UTF8( line );
if( tool.m_Hole_NotPlated )
msg += wxT( " (not plated)" );
plotter->Text( wxPoint( plotX, y ), UNSPECIFIED_COLOR, msg, 0,
wxSize( KiROUND( charSize * charScale ),
KiROUND( charSize * charScale ) ),
GR_TEXT_HJUSTIFY_LEFT, GR_TEXT_VJUSTIFY_CENTER,
TextWidth, false, false );
intervalle = KiROUND( ( ( charSize * charScale ) + TextWidth ) * 1.2 );
if( intervalle < ( plot_diam + ( 1 * IU_PER_MM / scale ) + TextWidth ) )
intervalle = plot_diam + ( 1 * IU_PER_MM / scale ) + TextWidth;
}
plotter->EndPlot();
delete plotter;
return true;
}
bool EXCELLON_WRITER::GenDrillReportFile( const wxString& aFullFileName )
{
FILE_OUTPUTFORMATTER out( aFullFileName );
static const char separator[] =
" =============================================================\n";
wxASSERT( m_pcb );
unsigned totalHoleCount;
wxString brdFilename = m_pcb->GetFileName();
std::vector<LAYER_PAIR> hole_sets = getUniqueLayerPairs();
out.Print( 0, "Drill report for %s\n", TO_UTF8( brdFilename ) );
out.Print( 0, "Created on %s\n\n", TO_UTF8( DateAndTime() ) );
// Output the cu layer stackup, so layer name references make sense.
out.Print( 0, "Copper Layer Stackup:\n" );
out.Print( 0, separator );
LSET cu = m_pcb->GetEnabledLayers() & LSET::AllCuMask();
int conventional_layer_num = 1;
for( LSEQ seq = cu.Seq(); seq; ++seq, ++conventional_layer_num )
{
out.Print( 0, " L%-2d: %-25s %s\n",
conventional_layer_num,
TO_UTF8( m_pcb->GetLayerName( *seq ) ),
layerName( *seq ).c_str() // generic layer name
);
}
out.Print( 0, "\n\n" );
/* output hole lists:
* 1 - through holes
* 2 - for partial holes only: by layer starting and ending pair
* 3 - Non Plated through holes
*/
bool buildNPTHlist = false;
// in this loop are plated only:
for( unsigned pair_ndx = 0; pair_ndx < hole_sets.size(); ++pair_ndx )
{
LAYER_PAIR pair = hole_sets[pair_ndx];
BuildHolesList( pair, buildNPTHlist );
if( pair == LAYER_PAIR( F_Cu, B_Cu ) )
{
out.Print( 0, "Drill file '%s' contains\n",
TO_UTF8( drillFileName( pair, false ) ) );
out.Print( 0, " plated through holes:\n" );
out.Print( 0, separator );
totalHoleCount = printToolSummary( out, false );
out.Print( 0, " Total plated holes count %u\n", totalHoleCount );
}
else // blind/buried
{
out.Print( 0, "Drill file '%s' contains\n",
TO_UTF8( drillFileName( pair, false ) ) );
out.Print( 0, " holes connecting layer pair: '%s and %s' (%s vias):\n",
TO_UTF8( m_pcb->GetLayerName( ToLAYER_ID( pair.first ) ) ),
TO_UTF8( m_pcb->GetLayerName( ToLAYER_ID( pair.second ) ) ),
pair.first == F_Cu || pair.second == B_Cu ? "blind" : "buried"
);
out.Print( 0, separator );
totalHoleCount = printToolSummary( out, false );
out.Print( 0, " Total plated holes count %u\n", totalHoleCount );
}
out.Print( 0, "\n\n" );
}
// NPTHoles. Generate the full list (pads+vias) if PTH and NPTH are merged,
// or only the NPTH list (which never has vias)
if( !m_merge_PTH_NPTH )
buildNPTHlist = true;
BuildHolesList( LAYER_PAIR( F_Cu, B_Cu ), buildNPTHlist );
// nothing wrong with an empty NPTH file in report.
if( m_merge_PTH_NPTH )
out.Print( 0, "Not plated through holes are merged with plated holes\n" );
else
out.Print( 0, "Drill file '%s' contains\n",
TO_UTF8( drillFileName( LAYER_PAIR( F_Cu, B_Cu ), true ) ) );
out.Print( 0, " unplated through holes:\n" );
out.Print( 0, separator );
totalHoleCount = printToolSummary( out, true );
out.Print( 0, " Total unplated holes count %u\n", totalHoleCount );
return true;
}
bool EXCELLON_WRITER::PlotDrillMarks( PLOTTER* aPlotter )
{
// Plot the drill map:
wxPoint pos;
for( unsigned ii = 0; ii < m_holeListBuffer.size(); ii++ )
{
const HOLE_INFO& hole = m_holeListBuffer[ii];
pos = hole.m_Hole_Pos;
// Always plot the drill symbol (for slots identifies the needed cutter!
aPlotter->Marker( pos, hole.m_Hole_Diameter, hole.m_Tool_Reference - 1 );
if( hole.m_Hole_Shape != 0 )
{
wxSize oblong_size = hole.m_Hole_Size;
aPlotter->FlashPadOval( pos, oblong_size, hole.m_Hole_Orient, SKETCH );
}
}
return true;
}
unsigned EXCELLON_WRITER::printToolSummary( OUTPUTFORMATTER& out, bool aSummaryNPTH ) const
{
unsigned totalHoleCount = 0;
for( unsigned ii = 0; ii < m_toolListBuffer.size(); ii++ )
{
const DRILL_TOOL& tool = m_toolListBuffer[ii];
if( aSummaryNPTH && !tool.m_Hole_NotPlated )
continue;
if( !aSummaryNPTH && tool.m_Hole_NotPlated )
continue;
// List the tool number assigned to each drill,
// in mm then in inches.
int tool_number = ii+1;
out.Print( 0, " T%d %2.2fmm %2.3f\" ", tool_number,
diameter_in_mm( tool.m_Diameter ),
diameter_in_inches( tool.m_Diameter ) );
// Now list how many holes and ovals are associated with each drill.
if( ( tool.m_TotalCount == 1 ) && ( tool.m_OvalCount == 0 ) )
out.Print( 0, "(1 hole)\n" );
else if( tool.m_TotalCount == 1 )
out.Print( 0, "(1 hole) (with 1 slot)\n" );
else if( tool.m_OvalCount == 0 )
out.Print( 0, "(%d holes)\n", tool.m_TotalCount );
else if( tool.m_OvalCount == 1 )
out.Print( 0, "(%d holes) (with 1 slot)\n", tool.m_TotalCount );
else // tool.m_OvalCount > 1
out.Print( 0, "(%d holes) (with %d slots)\n",
tool.m_TotalCount, tool.m_OvalCount );
totalHoleCount += tool.m_TotalCount;
}
out.Print( 0, "\n" );
return totalHoleCount;
}