kicad/pcbnew/board_stackup_manager/class_board_stackup.cpp

547 lines
16 KiB
C++

/*
* This program source code file is part of KiCad, a free EDA CAD application.
*
* Copyright (C) 2019 Jean-Pierre Charras, jp.charras at wanadoo.fr
* Copyright (C) 2009-2019 KiCad Developers, see AUTHORS.txt for contributors.
*
* This program is free software; you can redistribute it and/or
* modify it under the terms of the GNU General Public License
* as published by the Free Software Foundation; either version 3
* of the License, or (at your option) any later version.
*
* This program is distributed in the hope that it will be useful,
* but WITHOUT ANY WARRANTY; without even the implied warranty of
* MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
* GNU General Public License for more details.
*
* You should have received a copy of the GNU General Public License along
* with this program. If not, see <http://www.gnu.org/licenses/>.
*/
#include "class_board_stackup.h"
#include <convert_to_biu.h>
#include <base_units.h>
#include <layers_id_colors_and_visibility.h>
#include <board_design_settings.h>
#include <class_board.h>
#include <i18n_utility.h> // For _HKI definition
#include "stackup_predefined_prms.h"
BOARD_STACKUP_ITEM::BOARD_STACKUP_ITEM( BOARD_STACKUP_ITEM_TYPE aType )
{
m_LayerId = UNDEFINED_LAYER;
m_Type = aType;
m_Enabled = true;
m_DielectricLayerId = 0;
m_EpsilonR = 0;
m_LossTangent = 0.0;
m_ThicknessLocked = false;
// Initialize parameters to a usual value for allowed types:
switch( m_Type )
{
case BS_ITEM_TYPE_COPPER:
m_TypeName = KEY_COPPER;
m_Thickness = GetCopperDefaultThickness();
break;
case BS_ITEM_TYPE_DIELECTRIC:
m_TypeName = KEY_CORE; // or prepreg
m_Material = "FR4"; // or other dielectric name
m_DielectricLayerId = 1;
m_Thickness = 0; // will be set later
m_LossTangent = 0.02; // for FR4
m_EpsilonR = 4.5; // for FR4
break;
case BS_ITEM_TYPE_SOLDERPASTE:
m_TypeName = "solderpaste";
m_Thickness = 0.0; // Not used
break;
case BS_ITEM_TYPE_SOLDERMASK:
m_TypeName = "soldermask";
m_Color = NOT_SPECIFIED;
m_Thickness = GetMaskDefaultThickness();
m_EpsilonR = 3.5;
m_LossTangent = 0.0;
break;
case BS_ITEM_TYPE_SILKSCREEN:
m_TypeName = "silkscreen";
m_Color = NOT_SPECIFIED;
m_Thickness = 0.0; // Not used
break;
case BS_ITEM_TYPE_UNDEFINED:
m_Thickness = 0.0;
break;
}
}
BOARD_STACKUP_ITEM::BOARD_STACKUP_ITEM( BOARD_STACKUP_ITEM& aOther )
{
m_LayerId = aOther.m_LayerId;
m_Type = aOther.m_Type;
m_Enabled = aOther.m_Enabled;
m_DielectricLayerId = aOther.m_DielectricLayerId;
m_TypeName = aOther.m_TypeName;
m_LayerName = aOther.m_LayerName;
m_Material = aOther.m_Material;
m_Color = aOther.m_Color;
m_Thickness = aOther.m_Thickness;
m_ThicknessLocked = aOther.m_ThicknessLocked;
m_EpsilonR = aOther.m_EpsilonR;
m_LossTangent = aOther.m_LossTangent;
}
int BOARD_STACKUP_ITEM::GetCopperDefaultThickness()
{
// A reasonable thickness for copper layers:
return Millimeter2iu( 0.035 );
}
int BOARD_STACKUP_ITEM::GetMaskDefaultThickness()
{
// A reasonable thickness for solder mask:
return Millimeter2iu( 0.01 );
}
bool BOARD_STACKUP_ITEM::HasEpsilonRValue()
{
return m_Type == BS_ITEM_TYPE_DIELECTRIC || m_Type == BS_ITEM_TYPE_SOLDERMASK;
};
bool BOARD_STACKUP_ITEM::HasLossTangentValue()
{
return m_Type == BS_ITEM_TYPE_DIELECTRIC || m_Type == BS_ITEM_TYPE_SOLDERMASK;
};
bool BOARD_STACKUP_ITEM::IsMaterialEditable()
{
// The material is editable only for dielectric
return m_Type == BS_ITEM_TYPE_DIELECTRIC;
}
bool BOARD_STACKUP_ITEM::IsColorEditable()
{
return m_Type == BS_ITEM_TYPE_SOLDERMASK || m_Type == BS_ITEM_TYPE_SILKSCREEN;
}
bool BOARD_STACKUP_ITEM::IsThicknessEditable()
{
switch( m_Type )
{
case BS_ITEM_TYPE_COPPER:
return true;
case BS_ITEM_TYPE_DIELECTRIC:
return true;
case BS_ITEM_TYPE_SOLDERMASK:
return true;
case BS_ITEM_TYPE_SOLDERPASTE:
return false;
case BS_ITEM_TYPE_SILKSCREEN:
return false;
default:
break;
}
return false;
}
wxString BOARD_STACKUP_ITEM::FormatEpsilonR()
{
// return a wxString to print/display Epsilon R
wxString txt;
txt.Printf( "%.1f", m_EpsilonR );
return txt;
}
wxString BOARD_STACKUP_ITEM::FormatLossTangent()
{
// return a wxString to print/display Loss Tangent
wxString txt;
txt.Printf( "%g", m_LossTangent );
return txt;
}
BOARD_STACKUP::BOARD_STACKUP()
{
m_HasDielectricConstrains = false; // True if some dielectric layers have constrains
// (Loss tg and Epison R)
m_HasThicknessConstrains = false; // True if some dielectric or copper layers have constrains
m_EdgeConnectorConstraints = BS_EDGE_CONNECTOR_NONE;
m_CastellatedPads = false; // True if some castellated pads exist
m_EdgePlating = false; // True if edge board is plated
m_FinishType = "None"; // undefined finish type
}
BOARD_STACKUP::BOARD_STACKUP( BOARD_STACKUP& aOther )
{
m_HasDielectricConstrains = aOther.m_HasDielectricConstrains;
m_EdgeConnectorConstraints = aOther.m_EdgeConnectorConstraints;
m_CastellatedPads = aOther.m_CastellatedPads;
m_EdgePlating = aOther.m_EdgePlating;
m_FinishType = aOther.m_FinishType;
// All items in aOther.m_list have to be duplicated, because aOther.m_list
// manage pointers to these items
for( auto item : aOther.m_list )
{
BOARD_STACKUP_ITEM* dup_item = new BOARD_STACKUP_ITEM( *item );
Add( dup_item );
}
}
BOARD_STACKUP& BOARD_STACKUP::operator=( const BOARD_STACKUP& aOther )
{
m_HasDielectricConstrains = aOther.m_HasDielectricConstrains;
m_EdgeConnectorConstraints = aOther.m_EdgeConnectorConstraints;
m_CastellatedPads = aOther.m_CastellatedPads;
m_EdgePlating = aOther.m_EdgePlating;
m_FinishType = aOther.m_FinishType;
RemoveAll();
// All items in aOther.m_list have to be duplicated, because aOther.m_list
// manage pointers to these items
for( auto item : aOther.m_list )
{
BOARD_STACKUP_ITEM* dup_item = new BOARD_STACKUP_ITEM( *item );
Add( dup_item );
}
return *this;
}
void BOARD_STACKUP::RemoveAll()
{
for( auto item : m_list )
delete item;
m_list.clear();
}
BOARD_STACKUP_ITEM* BOARD_STACKUP::GetStackupLayer( int aIndex )
{
if( aIndex < 0 || aIndex >= GetCount() )
return nullptr;
return GetList()[aIndex];
}
int BOARD_STACKUP::BuildBoardTicknessFromStackup() const
{
// return the board thickness from the thickness of BOARD_STACKUP_ITEM list
int thickness = 0;
for( auto item : m_list )
{
if( item->IsThicknessEditable() && item->m_Enabled )
thickness += item->m_Thickness;
}
return thickness;
}
bool BOARD_STACKUP::SynchronizeWithBoard( BOARD_DESIGN_SETTINGS* aSettings )
{
bool change = false;
// Build the suitable stackup:
BOARD_STACKUP stackup;
stackup.BuildDefaultStackupList( aSettings );
// First test for removed layers:
for( BOARD_STACKUP_ITEM* old_item: m_list )
{
bool found = false;
for( BOARD_STACKUP_ITEM* item: stackup.GetList() )
{
if( item->m_LayerId == old_item->m_LayerId )
{
found = true;
break;
}
}
if( !found ) // a layer was removed: a change is found
{
change = true;
break;
}
}
// Now initialize all stackup items to the initial values, when exist
for( BOARD_STACKUP_ITEM* item: stackup.GetList() )
{
bool found = false;
// Search for initial settings:
for( BOARD_STACKUP_ITEM* initial_item: m_list )
{
if( item->m_LayerId != UNDEFINED_LAYER )
{
if( item->m_LayerId == initial_item->m_LayerId )
{
*item = *initial_item;
found = true;
break;
}
}
else // dielectric layer: see m_DielectricLayerId for identification
{
if( item->m_DielectricLayerId == initial_item->m_DielectricLayerId )
{
*item = *initial_item;
found = true;
break;
}
}
}
if( !found )
change = true;
}
// Transfer other stackup settings from aSettings
BOARD_STACKUP& source_stackup = aSettings->GetStackupDescriptor();
m_HasDielectricConstrains = source_stackup.m_HasDielectricConstrains;
m_EdgeConnectorConstraints = source_stackup.m_EdgeConnectorConstraints;
m_CastellatedPads = source_stackup.m_CastellatedPads;
m_EdgePlating = source_stackup.m_EdgePlating;
m_FinishType = source_stackup.m_FinishType;
*this = stackup;
return change;
}
void BOARD_STACKUP::BuildDefaultStackupList( BOARD_DESIGN_SETTINGS* aSettings,
int aActiveCopperLayersCount )
{
// Creates a default stackup, according to the current BOARD_DESIGN_SETTINGS settings.
// Note: the m_TypeName string is made translatable using _HKI marker, but is not
// translated when building the stackup.
// It will be used as this in files, and can be translated only in dialog
// if aSettings == NULL, build a full stackup (with 32 copper layers)
LSET enabledLayer = aSettings ? aSettings->GetEnabledLayers() : StackupAllowedBrdLayers();
int copperLayerCount = aSettings ? aSettings->GetCopperLayerCount() : B_Cu+1;
// We need to calculate a suitable dielectric layer thickness.
// If no settings, and if aActiveCopperLayersCount is given, use it
// (If no settings, and no aActiveCopperLayersCount, the full 32 layers are used)
int activeCuLayerCount = copperLayerCount;
if( aSettings == nullptr && aActiveCopperLayersCount > 0 )
activeCuLayerCount = aActiveCopperLayersCount;
int brd__thickness = aSettings ? aSettings->GetBoardThickness() : Millimeter2iu( 1.6 );
int diel_thickness = brd__thickness -
( BOARD_STACKUP_ITEM::GetCopperDefaultThickness() * activeCuLayerCount );
// Take in account the solder mask thickness:
int sm_count = ( enabledLayer & LSET( 2, F_Mask, B_Mask) ).count();
diel_thickness -= BOARD_STACKUP_ITEM::GetMaskDefaultThickness() * sm_count;
int dielectric_idx = 0;
// Add silk screen, solder mask and solder paste layers on top
if( enabledLayer[F_SilkS] )
{
BOARD_STACKUP_ITEM* item = new BOARD_STACKUP_ITEM( BS_ITEM_TYPE_SILKSCREEN );
item->m_LayerId = F_SilkS;
item->m_TypeName = _HKI( "Top Silk Screen" );
Add( item );
}
if( enabledLayer[F_Paste] )
{
BOARD_STACKUP_ITEM* item = new BOARD_STACKUP_ITEM( BS_ITEM_TYPE_SOLDERPASTE );
item->m_LayerId = F_Paste;
item->m_TypeName = _HKI( "Top Solder Paste" );
Add( item );
}
if( enabledLayer[F_Mask] )
{
BOARD_STACKUP_ITEM* item = new BOARD_STACKUP_ITEM( BS_ITEM_TYPE_SOLDERMASK );
item->m_LayerId = F_Mask;
item->m_TypeName = _HKI( "Top Solder Mask" );
Add( item );
}
// Add copper and dielectric layers
for( int ii = 0; ii < copperLayerCount; ii++ )
{
BOARD_STACKUP_ITEM* item = new BOARD_STACKUP_ITEM( BS_ITEM_TYPE_COPPER );
item->m_LayerId = ( PCB_LAYER_ID )ii;
item->m_TypeName = KEY_COPPER;
Add( item );
if( ii == copperLayerCount-1 )
{
item->m_LayerId = B_Cu;
break;
}
// Add the dielectric layer:
item = new BOARD_STACKUP_ITEM( BS_ITEM_TYPE_DIELECTRIC );
item->m_Thickness = diel_thickness;
item->m_DielectricLayerId = dielectric_idx + 1;
// Display a dielectric default layer name:
if( (dielectric_idx & 1) == 0 )
{
item->m_TypeName = KEY_CORE;
item->m_Material = "FR4";
}
else
{
item->m_TypeName = KEY_PREPREG;
item->m_Material = "FR4";
}
Add( item );
dielectric_idx++;
}
// Add silk screen, solder mask and solder paste layers on bottom
if( enabledLayer[B_Mask] )
{
BOARD_STACKUP_ITEM* item = new BOARD_STACKUP_ITEM( BS_ITEM_TYPE_SOLDERMASK );
item->m_LayerId = B_Mask;
item->m_TypeName = _HKI( "Bottom Solder Mask" );
Add( item );
}
if( enabledLayer[B_Paste] )
{
BOARD_STACKUP_ITEM* item = new BOARD_STACKUP_ITEM( BS_ITEM_TYPE_SOLDERPASTE );
item->m_LayerId = B_Paste;
item->m_TypeName = _HKI( "Bottom Solder Paste" );
Add( item );
}
if( enabledLayer[B_SilkS] )
{
BOARD_STACKUP_ITEM* item = new BOARD_STACKUP_ITEM( BS_ITEM_TYPE_SILKSCREEN );
item->m_LayerId = B_SilkS;
item->m_TypeName = _HKI( "Bottom Silk Screen" );
Add( item );
}
// Transfer other stackup settings from aSettings
if( aSettings )
{
BOARD_STACKUP& source_stackup = aSettings->GetStackupDescriptor();
m_HasDielectricConstrains = source_stackup.m_HasDielectricConstrains;
m_EdgeConnectorConstraints = source_stackup.m_EdgeConnectorConstraints;
m_CastellatedPads = source_stackup.m_CastellatedPads;
m_EdgePlating = source_stackup.m_EdgePlating;
m_FinishType = source_stackup.m_FinishType;
}
}
void BOARD_STACKUP::FormatBoardStackup( OUTPUTFORMATTER* aFormatter,
BOARD* aBoard, int aNestLevel ) const
{
// Board stackup is the ordered list from top to bottom of
// physical layers and substrate used to build the board.
if( m_list.empty() )
return;
aFormatter->Print( aNestLevel, "(stackup\n" );
int nest_level = aNestLevel+1;
for( BOARD_STACKUP_ITEM* item: m_list )
{
wxString layer_name;
if( item->m_LayerId == UNDEFINED_LAYER )
{
layer_name.Printf( "dielectric %d", item->m_DielectricLayerId );
}
else
layer_name = aBoard->GetLayerName( item->m_LayerId );
aFormatter->Print( nest_level, "(layer %s (type %s)",
aFormatter->Quotew( layer_name ).c_str(),
aFormatter->Quotew( item->m_TypeName ).c_str() );
if( item->IsThicknessEditable() )
{
if( item->m_Type == BS_ITEM_TYPE_DIELECTRIC && item->m_ThicknessLocked )
aFormatter->Print( 0, " (thickness %s locked)",
FormatInternalUnits( (int)item->m_Thickness ).c_str() );
else
aFormatter->Print( 0, " (thickness %s)",
FormatInternalUnits( (int)item->m_Thickness ).c_str() );
}
if( item->m_Type == BS_ITEM_TYPE_DIELECTRIC )
aFormatter->Print( 0, " (material %s)",
aFormatter->Quotew( item->m_Material ).c_str() );
if( item->HasEpsilonRValue() )
aFormatter->Print( 0, " (epsilon_r %g)", item->m_EpsilonR );
if( item->HasLossTangentValue() )
aFormatter->Print( 0, " (loss_tangent %s)",
Double2Str(item->m_LossTangent ).c_str() );
if( item->IsColorEditable() && !item->m_Color.IsEmpty()
&& item->m_Color != NOT_SPECIFIED )
aFormatter->Print( 0, " (color %s)",
aFormatter->Quotew( item->m_Color ).c_str() );
aFormatter->Print( 0, ")\n" );
}
// Other infos about board, related to layers and other fabrication specifications
if( !m_FinishType.IsEmpty() && m_FinishType != NOT_SPECIFIED )
aFormatter->Print( nest_level, "(copper_finish %s)\n",
aFormatter->Quotew( m_FinishType ).c_str() );
aFormatter->Print( nest_level, "(dielectric_constraints %s)\n",
m_HasDielectricConstrains ? "yes" : "no" );
if( m_EdgeConnectorConstraints > 0 )
aFormatter->Print( nest_level, "(edge_connector %s)\n",
m_EdgeConnectorConstraints > 1 ? "bevelled": "yes" );
if( m_CastellatedPads )
aFormatter->Print( nest_level, "(castellated_pads yes)\n" );
if( m_EdgePlating )
aFormatter->Print( nest_level, "(edge_plating yes)\n" );
aFormatter->Print( aNestLevel, ")\n" );
}