698 lines
21 KiB
C++
698 lines
21 KiB
C++
/**
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* @file gendrill.cpp
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* @brief Functions to create EXCELLON drill files and report files.
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*/
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/*
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* This program source code file is part of KiCad, a free EDA CAD application.
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*
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* Copyright (C) 1992-2010 Jean_Pierre Charras <jp.charras@ujf-grenoble.fr>
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* Copyright (C) 1992-2010 KiCad Developers, see change_log.txt for contributors.
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*
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* This program is free software; you can redistribute it and/or
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* modify it under the terms of the GNU General Public License
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* as published by the Free Software Foundation; either version 2
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* of the License, or (at your option) any later version.
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*
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* This program is distributed in the hope that it will be useful,
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* but WITHOUT ANY WARRANTY; without even the implied warranty of
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* MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
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* GNU General Public License for more details.
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*
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* You should have received a copy of the GNU General Public License
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* along with this program; if not, you may find one here:
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* http://www.gnu.org/licenses/old-licenses/gpl-2.0.html
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* or you may search the http://www.gnu.org website for the version 2 license,
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* or you may write to the Free Software Foundation, Inc.,
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* 51 Franklin Street, Fifth Floor, Boston, MA 02110-1301, USA
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*/
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/**
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* @see for EXCELLON format, see:
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* http://www.excellon.com/manuals/program.htm
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* and the CNC-7 manual.
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*/
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#include <fctsys.h>
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#include <vector>
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#include <plot_common.h>
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#include <trigo.h>
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#include <confirm.h>
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#include <kicad_string.h>
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#include <gestfich.h>
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#include <wxPcbStruct.h>
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#include <macros.h>
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#include <appl_wxstruct.h>
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#include <build_version.h>
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#include <class_board.h>
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#include <pcbplot.h>
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#include <pcbnew.h>
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#include <gendrill.h>
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#include <wildcards_and_files_ext.h>
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#include <dialog_gendrill.h> // Dialog box for drill file generation
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/*
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* Creates the drill files in EXCELLON format
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* Number format:
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* - Floating point format
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* - integer format
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* - integer format: "Trailing Zero" ( TZ ) or "Leading Zero"
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* Units
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* - Decimal
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* - Metric
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*
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* The drill maps can be created in HPGL or PS format
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*
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* dialog_gendrill.cpp is the file which handles
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* the Dialog box for drill file generation
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*/
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static std::vector<DRILL_TOOL> s_ToolListBuffer;
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static std::vector<HOLE_INFO> s_HoleListBuffer;
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/* This function displays the dialog frame for drill tools
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*/
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void PCB_EDIT_FRAME::InstallDrillFrame( wxCommandEvent& event )
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{
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DIALOG_GENDRILL dlg( this );
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dlg.ShowModal();
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}
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/**
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* Function GenDrillAndReportFiles
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* Calls the functions to create EXCELLON drill files and/or drill map files
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* >When all holes are through, only one excellon file is created.
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* >When there are some partial holes (some blind or buried vias),
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* one excellon file is created, for all plated through holes,
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* and one file per layer pair, which have one or more holes, excluding
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* through holes, already in the first file.
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* one file for all Not Plated through holes
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*/
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void DIALOG_GENDRILL::GenDrillAndReportFiles()
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{
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wxFileName fn;
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wxString layer_extend; /* added to the Board FileName to
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* create FullFileName (= Board
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* FileName + layer pair names) */
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wxString msg;
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bool hasBuriedVias = false; /* If true, drill files are created
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* layer pair by layer pair for
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* buried vias */
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int layer1 = LAYER_N_BACK;
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int layer2 = LAYER_N_FRONT;
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bool gen_through_holes = true;
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bool gen_NPTH_holes = false;
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wxString currentWD = ::wxGetCwd();
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UpdateConfig(); // set params and Save drill options
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m_parent->ClearMsgPanel();
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if( m_microViasCount || m_blindOrBuriedViasCount )
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hasBuriedVias = true;
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for( ; ; )
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{
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Build_Holes_List( m_parent->GetBoard(), s_HoleListBuffer,
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s_ToolListBuffer, layer1, layer2,
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gen_through_holes ? false : true, gen_NPTH_holes );
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if( s_ToolListBuffer.size() > 0 ) // holes?
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{
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fn = m_parent->GetScreen()->GetFileName();
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layer_extend.Empty();
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if( gen_NPTH_holes )
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{
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layer_extend << wxT( "-NPTH" );
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}
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else if( !gen_through_holes )
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{
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if( layer1 == LAYER_N_BACK )
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layer_extend << wxT( "-copper" );
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else
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layer_extend << wxT( "-inner" ) << layer1;
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if( layer2 == LAYER_N_FRONT )
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layer_extend << wxT( "-cmp" );
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else
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layer_extend << wxT( "-inner" ) << layer2;
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}
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fn.SetName( fn.GetName() + layer_extend );
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fn.SetExt( DrillFileExtension );
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wxFileDialog dlg( this, _( "Save Drill File" ), ::wxGetCwd(),
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fn.GetFullName(), wxGetTranslation( DrillFileWildcard ),
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wxFD_SAVE | wxFD_CHANGE_DIR );
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if( dlg.ShowModal() == wxID_CANCEL )
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break;
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FILE* aFile = wxFopen( dlg.GetPath(), wxT( "w" ) );
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if( aFile == 0 )
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{
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msg.Printf( _( "Unable to create drill file %s" ), GetChars( dlg.GetPath() ) );
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wxMessageBox( msg );
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::wxSetWorkingDirectory( currentWD );
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EndModal( 0 );
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return;
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}
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EXCELLON_WRITER excellonWriter( m_parent->GetBoard(),
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aFile, m_FileDrillOffset,
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&s_HoleListBuffer, &s_ToolListBuffer );
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excellonWriter.SetFormat( !m_UnitDrillIsInch,
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(EXCELLON_WRITER::zeros_fmt) m_ZerosFormat,
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m_Precision.m_lhs, m_Precision.m_rhs );
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excellonWriter.SetOptions( m_Mirror, m_MinimalHeader, m_FileDrillOffset );
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excellonWriter.CreateDrillFile();
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switch( m_Choice_Drill_Map->GetSelection() )
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{
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case 0:
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break;
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case 1:
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GenDrillMap( dlg.GetPath(), s_HoleListBuffer, s_ToolListBuffer,
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PLOT_FORMAT_HPGL );
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break;
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case 2:
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GenDrillMap( dlg.GetPath(), s_HoleListBuffer, s_ToolListBuffer,
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PLOT_FORMAT_POST );
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break;
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case 3:
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GenDrillMap( dlg.GetPath(), s_HoleListBuffer, s_ToolListBuffer,
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PLOT_FORMAT_GERBER );
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break;
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case 4:
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GenDrillMap( dlg.GetPath(), s_HoleListBuffer, s_ToolListBuffer,
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PLOT_FORMAT_DXF );
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break;
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}
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}
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if( gen_NPTH_holes ) // The last drill file was created
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break;
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if( !hasBuriedVias )
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gen_NPTH_holes = true;
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else
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{
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if( gen_through_holes )
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layer2 = layer1 + 1; // prepare generation of first layer pair
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else
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{
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if( layer2 >= LAYER_N_FRONT ) // no more layer pair to consider
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{
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layer1 = LAYER_N_BACK;
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layer2 = LAYER_N_FRONT;
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gen_NPTH_holes = true;
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continue;
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}
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layer1++;
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layer2++; // use next layer pair
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if( layer2 == m_parent->GetBoard()->GetCopperLayerCount() - 1 )
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layer2 = LAYER_N_FRONT; // the last layer is always the
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// component layer
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}
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gen_through_holes = false;
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}
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}
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if( m_Choice_Drill_Report->GetSelection() > 0 )
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{
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fn = m_parent->GetScreen()->GetFileName();
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GenDrillReport( fn.GetFullName() );
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}
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::wxSetWorkingDirectory( currentWD );
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}
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/**
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* Create the drill file in EXCELLON format
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* @return hole count
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*/
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int EXCELLON_WRITER::CreateDrillFile()
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{
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int diam, holes_count;
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int x0, y0, xf, yf, xc, yc;
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double xt, yt;
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char line[1024];
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SetLocaleTo_C_standard(); // Use the standard notation for double numbers
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WriteHeader();
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holes_count = 0;
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/* Write the tool list */
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for( unsigned ii = 0; ii < m_toolListBuffer->size(); ii++ )
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{
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DRILL_TOOL& tool_descr = (*m_toolListBuffer)[ii];
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fprintf( m_file, "T%dC%.3f\n", ii + 1,
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tool_descr.m_Diameter * m_conversionUnits );
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}
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fputs( "%\n", m_file ); // End of header info
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fputs( "G90\n", m_file ); // Absolute mode
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fputs( "G05\n", m_file ); // Drill mode
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/* Units : */
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if( !m_minimalHeader )
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{
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if( m_unitsDecimal )
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fputs( "M71\n", m_file ); /* M71 = metric mode */
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else
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fputs( "M72\n", m_file ); /* M72 = inch mode */
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}
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/* Read the hole file and generate lines for normal holes (oblong
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* holes will be created later) */
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int tool_reference = -2;
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for( unsigned ii = 0; ii < m_holeListBuffer->size(); ii++ )
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{
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HOLE_INFO& hole_descr = (*m_holeListBuffer)[ii];
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if( hole_descr.m_Hole_Shape )
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continue; // oblong holes will be created later
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if( tool_reference != hole_descr.m_Tool_Reference )
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{
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tool_reference = hole_descr.m_Tool_Reference;
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fprintf( m_file, "T%d\n", tool_reference );
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}
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x0 = hole_descr.m_Hole_Pos.x - m_offset.x;
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y0 = hole_descr.m_Hole_Pos.y - m_offset.y;
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if( !m_mirror )
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y0 *= -1;
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xt = x0 * m_conversionUnits;
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yt = y0 * m_conversionUnits;
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WriteCoordinates( line, xt, yt );
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fputs( line, m_file );
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holes_count++;
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}
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/* Read the hole file and generate lines for normal holes (oblong holes
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* will be created later) */
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tool_reference = -2; // set to a value not used for
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// aHoleListBuffer[ii].m_Tool_Reference
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for( unsigned ii = 0; ii < m_holeListBuffer->size(); ii++ )
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{
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HOLE_INFO& hole_descr = (*m_holeListBuffer)[ii];
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if( hole_descr.m_Hole_Shape == 0 )
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continue; // wait for oblong holes
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if( tool_reference != hole_descr.m_Tool_Reference )
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{
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tool_reference = hole_descr.m_Tool_Reference;
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fprintf( m_file, "T%d\n", tool_reference );
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}
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diam = MIN( hole_descr.m_Hole_Size.x,
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hole_descr.m_Hole_Size.y );
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if( diam == 0 )
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continue;
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/* Compute the hole coordinates: */
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xc = x0 = xf = hole_descr.m_Hole_Pos.x - m_offset.x;
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yc = y0 = yf = hole_descr.m_Hole_Pos.y - m_offset.y;
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/* Compute the start and end coordinates for the shape */
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if( hole_descr.m_Hole_Size.x < hole_descr.m_Hole_Size.y )
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{
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int delta = ( hole_descr.m_Hole_Size.y - hole_descr.m_Hole_Size.x ) / 2;
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y0 -= delta; yf += delta;
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}
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else
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{
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int delta = ( hole_descr.m_Hole_Size.x - hole_descr.m_Hole_Size.y ) / 2;
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x0 -= delta; xf += delta;
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}
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RotatePoint( &x0, &y0, xc, yc, hole_descr.m_Hole_Orient );
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RotatePoint( &xf, &yf, xc, yc, hole_descr.m_Hole_Orient );
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if( !m_mirror )
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{
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y0 *= -1; yf *= -1;
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}
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xt = x0 * m_conversionUnits;
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yt = y0 * m_conversionUnits;
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WriteCoordinates( line, xt, yt );
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/* remove the '\n' from end of line, because we must add the "G85"
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* command to the line: */
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for( int kk = 0; line[kk] != 0; kk++ )
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if( line[kk] == '\n' || line[kk] =='\r' )
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line[kk] = 0;
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fputs( line, m_file );
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fputs( "G85", m_file ); // add the "G85" command
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xt = xf * m_conversionUnits;
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yt = yf * m_conversionUnits;
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WriteCoordinates( line, xt, yt );
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fputs( line, m_file );
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fputs( "G05\n", m_file );
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holes_count++;
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}
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WriteEndOfFile();
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SetLocaleTo_Default(); // Revert to locale double notation
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return holes_count;
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}
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/**
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* SetFormat
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* Initialize internal parameters to match the given format
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* @param aMetric = true for metric coordinates, false for imperial units
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* @param aZerosFmt = DECIMAL_FORMAT, SUPPRESS_LEADING, SUPPRESS_TRAILING, KEEP_ZEROS
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* @param aLeftDigits = number of digits for integer part of coordinates
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* @param aRightDigits = number of digits for mantissa part of coordinates
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*/
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void EXCELLON_WRITER::SetFormat( bool aMetric,
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zeros_fmt aZerosFmt,
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int aLeftDigits,
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int aRightDigits )
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{
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m_unitsDecimal = aMetric;
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m_zeroFormat = aZerosFmt;
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/* Set conversion scale depending on drill file units */
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if( m_unitsDecimal )
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m_conversionUnits = 1.0 / IU_PER_MM; // EXCELLON units = mm
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else
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m_conversionUnits = 0.001 / IU_PER_MILS; // EXCELLON units = INCHES
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m_precision.m_lhs = aLeftDigits;
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m_precision.m_rhs = aRightDigits;
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}
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/* Created a line like:
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* X48000Y19500
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* According to the selected format
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*/
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void EXCELLON_WRITER::WriteCoordinates( char* aLine, double aCoordX, double aCoordY )
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{
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wxString xs, ys;
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int xpad = m_precision.m_lhs + m_precision.m_rhs;
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int ypad = xpad;
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switch( DIALOG_GENDRILL::m_ZerosFormat )
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{
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default:
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case DECIMAL_FORMAT:
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/* In Excellon files, resolution is 1/1000 mm or 1/10000 inch (0.1 mil)
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* Although in decimal format, Excellon specifications do not specify
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* clearly the resolution. However it seems to be 1/1000mm or 0.1 mil
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* like in non decimal formats, so we trunk coordinates to 3 or 4 digits in mantissa
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* Decimal format just prohibit useless leading 0:
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* 0.45 or .45 is right, but 00.54 is incorrect.
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*/
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if( m_unitsDecimal )
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{
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// resolution is 1/1000 mm
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xs.Printf( wxT( "%.3f" ), aCoordX );
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ys.Printf( wxT( "%.3f" ), aCoordY );
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}
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else
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{
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// resolution is 1/10000 inch
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xs.Printf( wxT( "%.4f" ), aCoordX );
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ys.Printf( wxT( "%.4f" ), aCoordY );
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}
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//Remove useless trailing 0
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while( xs.Last() == '0' )
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xs.RemoveLast();
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while( ys.Last() == '0' )
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ys.RemoveLast();
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sprintf( aLine, "X%sY%s\n", TO_UTF8( xs ), TO_UTF8( ys ) );
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break;
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case SUPPRESS_LEADING:
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for( int i = 0; i< m_precision.m_rhs; i++ )
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{
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aCoordX *= 10; aCoordY *= 10;
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}
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sprintf( aLine, "X%dY%d\n", KiROUND( aCoordX ), KiROUND( aCoordY ) );
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break;
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case SUPPRESS_TRAILING:
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{
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for( int i = 0; i < m_precision.m_rhs; i++ )
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{
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aCoordX *= 10;
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aCoordY *= 10;
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}
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if( aCoordX < 0 )
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xpad++;
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if( aCoordY < 0 )
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ypad++;
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xs.Printf( wxT( "%0*d" ), xpad, KiROUND( aCoordX ) );
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ys.Printf( wxT( "%0*d" ), ypad, KiROUND( aCoordY ) );
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size_t j = xs.Len() - 1;
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while( xs[j] == '0' && j )
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xs.Truncate( j-- );
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j = ys.Len() - 1;
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while( ys[j] == '0' && j )
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ys.Truncate( j-- );
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sprintf( aLine, "X%sY%s\n", TO_UTF8( xs ), TO_UTF8( ys ) );
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break;
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}
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case KEEP_ZEROS:
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for( int i = 0; i< m_precision.m_rhs; i++ )
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{
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aCoordX *= 10; aCoordY *= 10;
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}
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if( aCoordX < 0 )
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xpad++;
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if( aCoordY < 0 )
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ypad++;
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xs.Printf( wxT( "%0*d" ), xpad, KiROUND( aCoordX ) );
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ys.Printf( wxT( "%0*d" ), ypad, KiROUND( aCoordY ) );
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sprintf( aLine, "X%sY%s\n", TO_UTF8( xs ), TO_UTF8( ys ) );
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break;
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|
}
|
|
}
|
|
|
|
|
|
/* Print the DRILL file header. The full header is:
|
|
* M48
|
|
* ;DRILL file {PCBNEW (2007-11-29-b)} date 17/1/2008-21:02:35
|
|
* ;FORMAT={ <precision> / absolute / <units> / <numbers format>}
|
|
* FMAT,2
|
|
* INCH,TZ
|
|
*/
|
|
void EXCELLON_WRITER::WriteHeader()
|
|
{
|
|
fputs( "M48\n", m_file ); // The beginning of a header
|
|
|
|
if( !m_minimalHeader )
|
|
{
|
|
// The next 2 lines in EXCELLON files are comments:
|
|
wxString msg = wxGetApp().GetTitle() + wxT( " " ) + GetBuildVersion();
|
|
fprintf( m_file, ";DRILL file {%s} date %s\n", TO_UTF8( msg ),
|
|
TO_UTF8( DateAndTime() ) );
|
|
msg = wxT( ";FORMAT={" );
|
|
|
|
// Print precision:
|
|
if( m_zeroFormat != DECIMAL_FORMAT )
|
|
msg << m_precision.GetPrecisionString();
|
|
else
|
|
msg << wxT( "-:-" ); // in decimal format the precision is irrelevant
|
|
msg << wxT( "/ absolute / " );
|
|
msg << ( m_unitsDecimal ? wxT( "metric" ) : wxT( "inch" ) );
|
|
|
|
/* Adding numbers notation format.
|
|
* this is same as m_Choice_Zeros_Format strings, but NOT translated
|
|
* because some EXCELLON parsers do not like non ascii values
|
|
* so we use ONLY english (ascii) strings.
|
|
* if new options are added in m_Choice_Zeros_Format, they must also
|
|
* be added here
|
|
*/
|
|
msg << wxT( " / " );
|
|
|
|
const wxString zero_fmt[4] =
|
|
{
|
|
wxT( "decimal" ),
|
|
wxT( "suppress leading zeros" ),
|
|
wxT( "suppress trailing zeros" ),
|
|
wxT( "keep zeros" )
|
|
};
|
|
|
|
msg << zero_fmt[m_zeroFormat];
|
|
msg << wxT( "}\n" );
|
|
fputs( TO_UTF8( msg ), m_file );
|
|
fputs( "FMAT,2\n", m_file ); // Use Format 2 commands (version used since 1979)
|
|
}
|
|
|
|
fputs( m_unitsDecimal ? "METRIC" : "INCH", m_file );
|
|
|
|
switch( m_zeroFormat )
|
|
{
|
|
case SUPPRESS_LEADING:
|
|
case DECIMAL_FORMAT:
|
|
fputs( ",TZ\n", m_file );
|
|
break;
|
|
|
|
case SUPPRESS_TRAILING:
|
|
fputs( ",LZ\n", m_file );
|
|
break;
|
|
|
|
case KEEP_ZEROS:
|
|
fputs( ",TZ\n", m_file ); // TZ is acceptable when all zeros are kept
|
|
break;
|
|
}
|
|
}
|
|
|
|
|
|
void EXCELLON_WRITER::WriteEndOfFile()
|
|
{
|
|
//add if minimal here
|
|
fputs( "T0\nM30\n", m_file );
|
|
fclose( m_file );
|
|
}
|
|
|
|
|
|
/* Generate the drill plan (Drill map) format HPGL or POSTSCRIPT
|
|
*/
|
|
void DIALOG_GENDRILL::GenDrillMap( const wxString aFileName,
|
|
std::vector<HOLE_INFO>& aHoleListBuffer,
|
|
std::vector<DRILL_TOOL>& buffer,
|
|
int format )
|
|
{
|
|
wxFileName fn;
|
|
wxString ext, wildcard;
|
|
wxString msg;
|
|
|
|
/* Init extension */
|
|
switch( format )
|
|
{
|
|
case PLOT_FORMAT_HPGL:
|
|
ext = wxT( "plt" );
|
|
wildcard = _( "HPGL plot files (.plt)|*.plt" );
|
|
break;
|
|
|
|
case PLOT_FORMAT_POST:
|
|
ext = wxT( "ps" );
|
|
wildcard = _( "PostScript files (.ps)|*.ps" );
|
|
break;
|
|
|
|
case PLOT_FORMAT_GERBER:
|
|
ext = wxT( "pho" );
|
|
wildcard = _( "Gerber files (.pho)|*.pho" );
|
|
break;
|
|
|
|
case PLOT_FORMAT_DXF:
|
|
ext = wxT( "dxf" );
|
|
wildcard = _( "DXF files (.dxf)|*.dxf" );
|
|
break;
|
|
|
|
default:
|
|
DisplayError( this, wxT( "DIALOG_GENDRILL::GenDrillMap() error" ) );
|
|
return;
|
|
}
|
|
|
|
/* Init file name */
|
|
fn = aFileName;
|
|
fn.SetName( fn.GetName() + wxT( "-drl" ) );
|
|
fn.SetExt( ext );
|
|
|
|
wxFileDialog dlg( this, _( "Save Drill Plot File" ), fn.GetPath(),
|
|
fn.GetFullName(), wildcard,
|
|
wxFD_SAVE );
|
|
|
|
if( dlg.ShowModal() == wxID_CANCEL )
|
|
return;
|
|
|
|
FILE* plotfile = wxFopen( dlg.GetPath(), wxT( "wt" ) );
|
|
|
|
if( plotfile == 0 )
|
|
{
|
|
msg = _( "Unable to create file" );
|
|
msg << wxT( " <" ) << dlg.GetPath() << wxT( ">" );
|
|
wxMessageBox( msg );
|
|
return;
|
|
}
|
|
|
|
GenDrillMapFile( m_parent->GetBoard(),
|
|
plotfile,
|
|
dlg.GetPath(),
|
|
m_parent->GetPageSettings(),
|
|
s_HoleListBuffer,
|
|
s_ToolListBuffer,
|
|
m_UnitDrillIsInch,
|
|
format, m_FileDrillOffset );
|
|
}
|
|
|
|
|
|
/*
|
|
* Create a list of drill values and drill count
|
|
*/
|
|
void DIALOG_GENDRILL::GenDrillReport( const wxString aFileName )
|
|
{
|
|
wxFileName fn;
|
|
wxString msg;
|
|
|
|
fn = aFileName;
|
|
fn.SetName( fn.GetName() + wxT( "-drl" ) );
|
|
fn.SetExt( ReportFileExtension );
|
|
|
|
wxFileDialog dlg( this, _( "Save Drill Report File" ), fn.GetPath(),
|
|
fn.GetFullName(), wxGetTranslation( ReportFileWildcard ),
|
|
wxFD_SAVE );
|
|
|
|
if( dlg.ShowModal() == wxID_CANCEL )
|
|
return;
|
|
|
|
FILE* report_dest = wxFopen( dlg.GetPath(), wxT( "w" ) );
|
|
|
|
if( report_dest == 0 )
|
|
{
|
|
msg = _( "Unable to create file " ) + dlg.GetPath();
|
|
wxMessageBox( msg );
|
|
return;
|
|
}
|
|
|
|
GenDrillReportFile( report_dest, m_parent->GetBoard(),
|
|
m_parent->GetScreen()->GetFileName(),
|
|
m_UnitDrillIsInch,
|
|
s_HoleListBuffer,
|
|
s_ToolListBuffer );
|
|
}
|