599 lines
19 KiB
C++
599 lines
19 KiB
C++
/*
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* This program source code file is part of KiCad, a free EDA CAD application.
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*
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* Copyright (C) 2018 Jean_Pierre Charras <jp.charras at wanadoo.fr>
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* Copyright (C) 2015 SoftPLC Corporation, Dick Hollenbeck <dick@softplc.com>
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* Copyright (C) 1992-2021 KiCad Developers, see AUTHORS.txt for contributors.
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*
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* This program is free software; you can redistribute it and/or
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* modify it under the terms of the GNU General Public License
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* as published by the Free Software Foundation; either version 2
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* of the License, or (at your option) any later version.
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*
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* This program is distributed in the hope that it will be useful,
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* but WITHOUT ANY WARRANTY; without even the implied warranty of
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* MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
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* GNU General Public License for more details.
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*
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* You should have received a copy of the GNU General Public License
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* along with this program; if not, you may find one here:
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* http://www.gnu.org/licenses/old-licenses/gpl-2.0.html
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* or you may search the http://www.gnu.org website for the version 2 license,
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* or you may write to the Free Software Foundation, Inc.,
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* 51 Franklin Street, Fifth Floor, Boston, MA 02110-1301, USA
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*/
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/**
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* @file gendrill_Excellon_writer.cpp
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* @brief Functions to create EXCELLON drill files and report files.
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*/
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/**
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* @see for EXCELLON format, see:
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* http://www.excellon.com/manuals/program.htm
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* and the CNC-7 manual.
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*/
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#include <plotter.h>
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#include <kicad_string.h>
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#include <locale_io.h>
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#include <pcb_edit_frame.h>
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#include <pgm_base.h>
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#include <build_version.h>
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#include <math/util.h> // for KiROUND
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#include <trigo.h>
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#include <pcbplot.h>
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#include <board.h>
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#include <gendrill_Excellon_writer.h>
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#include <wildcards_and_files_ext.h>
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#include <reporter.h>
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#include <gbr_metadata.h>
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// Oblong holes can be drilled by a "canned slot" command (G85) or a routing command
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// a linear routing command (G01) is perhaps more usual for drill files
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//
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// set m_useRouteModeForOval to false to use a canned slot hole (old way)
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// set m_useRouteModeForOval to true (prefered mode) to use a linear routed hole (new way)
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EXCELLON_WRITER::EXCELLON_WRITER( BOARD* aPcb )
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: GENDRILL_WRITER_BASE( aPcb )
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{
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m_file = NULL;
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m_zeroFormat = DECIMAL_FORMAT;
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m_conversionUnits = 0.0001;
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m_mirror = false;
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m_merge_PTH_NPTH = false;
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m_minimalHeader = false;
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m_drillFileExtension = DrillFileExtension;
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m_useRouteModeForOval = true;
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}
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void EXCELLON_WRITER::CreateDrillandMapFilesSet( const wxString& aPlotDirectory,
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bool aGenDrill, bool aGenMap,
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REPORTER * aReporter )
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{
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wxFileName fn;
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wxString msg;
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std::vector<DRILL_LAYER_PAIR> hole_sets = getUniqueLayerPairs();
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// append a pair representing the NPTH set of holes, for separate drill files.
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if( !m_merge_PTH_NPTH )
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hole_sets.emplace_back( F_Cu, B_Cu );
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for( std::vector<DRILL_LAYER_PAIR>::const_iterator it = hole_sets.begin();
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it != hole_sets.end(); ++it )
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{
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DRILL_LAYER_PAIR pair = *it;
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// For separate drill files, the last layer pair is the NPTH drill file.
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bool doing_npth = m_merge_PTH_NPTH ? false : ( it == hole_sets.end() - 1 );
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buildHolesList( pair, doing_npth );
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// The file is created if it has holes, or if it is the non plated drill file
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// to be sure the NPTH file is up to date in separate files mode.
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// Also a PTH drill/map file is always created, to be sure at least one plated hole drill file
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// is created (do not create any PTH drill file can be seen as not working drill generator).
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if( getHolesCount() > 0 || doing_npth || pair == DRILL_LAYER_PAIR( F_Cu, B_Cu ) )
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{
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fn = getDrillFileName( pair, doing_npth, m_merge_PTH_NPTH );
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fn.SetPath( aPlotDirectory );
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if( aGenDrill )
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{
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wxString fullFilename = fn.GetFullPath();
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FILE* file = wxFopen( fullFilename, wxT( "w" ) );
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if( file == NULL )
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{
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if( aReporter )
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{
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msg.Printf( _( "** Unable to create %s **\n" ), fullFilename );
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aReporter->Report( msg );
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}
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break;
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}
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else
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{
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if( aReporter )
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{
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msg.Printf( _( "Create file %s\n" ), fullFilename );
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aReporter->Report( msg );
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}
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}
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TYPE_FILE file_type = TYPE_FILE::PTH_FILE;
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// Only external layer pair can have non plated hole
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// internal layers have only plated via holes
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if( pair == DRILL_LAYER_PAIR( F_Cu, B_Cu ) )
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{
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if( m_merge_PTH_NPTH )
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file_type = TYPE_FILE::MIXED_FILE;
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else if( doing_npth )
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file_type = TYPE_FILE::NPTH_FILE;
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}
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createDrillFile( file, pair, file_type );
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}
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}
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}
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if( aGenMap )
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CreateMapFilesSet( aPlotDirectory, aReporter );
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}
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void EXCELLON_WRITER::writeHoleAttribute( HOLE_ATTRIBUTE aAttribute, bool aToolAttr )
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{
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// Hole attributes are comments (lines starting by ';') in the drill files
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// For tools (file header), they are similar to X2 apertures attributes.
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// for attributes added in coordinate list, they are just comments.
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if( !m_minimalHeader )
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{
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switch( aAttribute )
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{
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case HOLE_ATTRIBUTE::HOLE_VIA:
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if( aToolAttr )
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fprintf( m_file, "; #@! TA.AperFunction,ViaDrill\n" );
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else
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fprintf( m_file, "; via hole\n" );
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break;
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case HOLE_ATTRIBUTE::HOLE_PAD:
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if( aToolAttr )
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fprintf( m_file, "; #@! TA.AperFunction,ComponentDrill,Plated,PTH\n" );
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else
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fprintf( m_file, "; plated pad hole\n" );
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break;
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case HOLE_ATTRIBUTE::HOLE_MECHANICAL:
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if( aToolAttr )
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fprintf( m_file, "; #@! TA.AperFunction,ComponentDrill,NonPlated,NPTH\n" );
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else
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fprintf( m_file, "; not plated pad hole\n" );
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break;
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case HOLE_ATTRIBUTE::HOLE_UNKNOWN:
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if( aToolAttr )
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fprintf( m_file, "; #@! TD\n" );
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else
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fprintf( m_file, "; unknown\n" );
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break;
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}
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}
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}
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int EXCELLON_WRITER::createDrillFile( FILE* aFile, DRILL_LAYER_PAIR aLayerPair,
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TYPE_FILE aHolesType )
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{
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m_file = aFile;
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int diam, holes_count;
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int x0, y0, xf, yf, xc, yc;
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double xt, yt;
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char line[1024];
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LOCALE_IO dummy; // Use the standard notation for double numbers
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writeEXCELLONHeader( aLayerPair, aHolesType );
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holes_count = 0;
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/* Write the tool list */
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for( unsigned ii = 0; ii < m_toolListBuffer.size(); ii++ )
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{
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DRILL_TOOL& tool_descr = m_toolListBuffer[ii];
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#if USE_ATTRIB_FOR_HOLES
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writeHoleAttribute( tool_descr.m_HoleAttribute, true );
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#endif
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// if units are mm, the resolution is 0.001 mm (3 digits in mantissa)
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// if units are inches, the resolution is 0.1 mil (4 digits in mantissa)
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if( m_unitsMetric )
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fprintf( m_file, "T%dC%.3f\n", ii + 1, tool_descr.m_Diameter * m_conversionUnits );
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else
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fprintf( m_file, "T%dC%.4f\n", ii + 1, tool_descr.m_Diameter * m_conversionUnits );
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}
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fputs( "%\n", m_file ); // End of header info
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fputs( "G90\n", m_file ); // Absolute mode
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fputs( "G05\n", m_file ); // Drill mode
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/* Read the hole list and generate data for normal holes (oblong
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* holes will be created later) */
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int tool_reference = -2;
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HOLE_ATTRIBUTE last_item_type = HOLE_ATTRIBUTE::HOLE_UNKNOWN;
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for( unsigned ii = 0; ii < m_holeListBuffer.size(); ii++ )
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{
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HOLE_INFO& hole_descr = m_holeListBuffer[ii];
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if( hole_descr.m_Hole_Shape )
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continue; // oblong holes will be created later
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if( tool_reference != hole_descr.m_Tool_Reference )
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{
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tool_reference = hole_descr.m_Tool_Reference;
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fprintf( m_file, "T%d\n", tool_reference );
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}
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HOLE_ATTRIBUTE curr_item_type = hole_descr.m_HoleAttribute;
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if( curr_item_type != last_item_type )
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writeHoleAttribute( curr_item_type, false );
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last_item_type = curr_item_type;
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x0 = hole_descr.m_Hole_Pos.x - m_offset.x;
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y0 = hole_descr.m_Hole_Pos.y - m_offset.y;
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if( !m_mirror )
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y0 *= -1;
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xt = x0 * m_conversionUnits;
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yt = y0 * m_conversionUnits;
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writeCoordinates( line, xt, yt );
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fputs( line, m_file );
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holes_count++;
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}
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/* Read the hole list and generate data for oblong holes
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*/
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tool_reference = -2; // set to a value not used for
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// m_holeListBuffer[ii].m_Tool_Reference
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last_item_type = HOLE_ATTRIBUTE::HOLE_UNKNOWN;
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for( unsigned ii = 0; ii < m_holeListBuffer.size(); ii++ )
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{
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HOLE_INFO& hole_descr = m_holeListBuffer[ii];
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if( hole_descr.m_Hole_Shape == 0 )
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continue; // wait for oblong holes
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if( tool_reference != hole_descr.m_Tool_Reference )
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{
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tool_reference = hole_descr.m_Tool_Reference;
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fprintf( m_file, "T%d\n", tool_reference );
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}
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HOLE_ATTRIBUTE curr_item_type = hole_descr.m_HoleAttribute;
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if( curr_item_type != last_item_type )
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writeHoleAttribute( curr_item_type, false );
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last_item_type = curr_item_type;
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diam = std::min( hole_descr.m_Hole_Size.x, hole_descr.m_Hole_Size.y );
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if( diam == 0 )
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continue;
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/* Compute the hole coordinates: */
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xc = x0 = xf = hole_descr.m_Hole_Pos.x - m_offset.x;
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yc = y0 = yf = hole_descr.m_Hole_Pos.y - m_offset.y;
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/* Compute the start and end coordinates for the shape */
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if( hole_descr.m_Hole_Size.x < hole_descr.m_Hole_Size.y )
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{
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int delta = ( hole_descr.m_Hole_Size.y - hole_descr.m_Hole_Size.x ) / 2;
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y0 -= delta;
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yf += delta;
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}
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else
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{
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int delta = ( hole_descr.m_Hole_Size.x - hole_descr.m_Hole_Size.y ) / 2;
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x0 -= delta;
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xf += delta;
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}
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RotatePoint( &x0, &y0, xc, yc, hole_descr.m_Hole_Orient );
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RotatePoint( &xf, &yf, xc, yc, hole_descr.m_Hole_Orient );
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if( !m_mirror )
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{
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y0 *= -1;
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yf *= -1;
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}
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xt = x0 * m_conversionUnits;
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yt = y0 * m_conversionUnits;
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if( m_useRouteModeForOval )
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fputs( "G00", m_file ); // Select the routing mode
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writeCoordinates( line, xt, yt );
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if( !m_useRouteModeForOval )
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{
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/* remove the '\n' from end of line, because we must add the "G85"
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* command to the line: */
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for( int kk = 0; line[kk] != 0; kk++ )
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{
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if( line[kk] < ' ' )
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line[kk] = 0;
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}
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fputs( line, m_file );
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fputs( "G85", m_file ); // add the "G85" command
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}
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else
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{
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fputs( line, m_file );
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fputs( "M15\nG01", m_file ); // tool down and linear routing from last coordinates
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}
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xt = xf * m_conversionUnits;
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yt = yf * m_conversionUnits;
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writeCoordinates( line, xt, yt );
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fputs( line, m_file );
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if( m_useRouteModeForOval )
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fputs( "M16\n", m_file ); // Tool up (end routing)
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fputs( "G05\n", m_file ); // Select drill mode
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holes_count++;
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}
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writeEXCELLONEndOfFile();
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return holes_count;
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}
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void EXCELLON_WRITER::SetFormat( bool aMetric,
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ZEROS_FMT aZerosFmt,
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int aLeftDigits,
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int aRightDigits )
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{
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m_unitsMetric = aMetric;
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m_zeroFormat = aZerosFmt;
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/* Set conversion scale depending on drill file units */
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if( m_unitsMetric )
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m_conversionUnits = 1.0 / IU_PER_MM; // EXCELLON units = mm
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else
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m_conversionUnits = 0.001 / IU_PER_MILS; // EXCELLON units = INCHES
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// Set the zero counts. if aZerosFmt == DECIMAL_FORMAT, these values
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// will be set, but not used.
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if( aLeftDigits <= 0 )
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aLeftDigits = m_unitsMetric ? 3 : 2;
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if( aRightDigits <= 0 )
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aRightDigits = m_unitsMetric ? 3 : 4;
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m_precision.m_Lhs = aLeftDigits;
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m_precision.m_Rhs = aRightDigits;
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}
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void EXCELLON_WRITER::writeCoordinates( char* aLine, double aCoordX, double aCoordY )
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{
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wxString xs, ys;
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int xpad = m_precision.m_Lhs + m_precision.m_Rhs;
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int ypad = xpad;
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switch( m_zeroFormat )
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{
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default:
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case DECIMAL_FORMAT:
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/* In Excellon files, resolution is 1/1000 mm or 1/10000 inch (0.1 mil)
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* Although in decimal format, Excellon specifications do not specify
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* clearly the resolution. However it seems to be 1/1000mm or 0.1 mil
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* like in non decimal formats, so we trunk coordinates to 3 or 4 digits in mantissa
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* Decimal format just prohibit useless leading 0:
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* 0.45 or .45 is right, but 00.54 is incorrect.
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*/
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if( m_unitsMetric )
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{
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// resolution is 1/1000 mm
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xs.Printf( wxT( "%.3f" ), aCoordX );
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ys.Printf( wxT( "%.3f" ), aCoordY );
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}
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else
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{
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// resolution is 1/10000 inch
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xs.Printf( wxT( "%.4f" ), aCoordX );
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ys.Printf( wxT( "%.4f" ), aCoordY );
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}
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//Remove useless trailing 0
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while( xs.Last() == '0' )
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xs.RemoveLast();
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if( xs.Last() == '.' ) // however keep a trailing 0 after the floating point separator
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xs << '0';
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while( ys.Last() == '0' )
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ys.RemoveLast();
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if( ys.Last() == '.' )
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ys << '0';
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sprintf( aLine, "X%sY%s\n", TO_UTF8( xs ), TO_UTF8( ys ) );
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break;
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case SUPPRESS_LEADING:
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for( int i = 0; i< m_precision.m_Rhs; i++ )
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{
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aCoordX *= 10; aCoordY *= 10;
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}
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sprintf( aLine, "X%dY%d\n", KiROUND( aCoordX ), KiROUND( aCoordY ) );
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break;
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case SUPPRESS_TRAILING:
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{
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for( int i = 0; i < m_precision.m_Rhs; i++ )
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{
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aCoordX *= 10;
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aCoordY *= 10;
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}
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if( aCoordX < 0 )
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xpad++;
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if( aCoordY < 0 )
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ypad++;
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xs.Printf( wxT( "%0*d" ), xpad, KiROUND( aCoordX ) );
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ys.Printf( wxT( "%0*d" ), ypad, KiROUND( aCoordY ) );
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size_t j = xs.Len() - 1;
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while( xs[j] == '0' && j )
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xs.Truncate( j-- );
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j = ys.Len() - 1;
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while( ys[j] == '0' && j )
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ys.Truncate( j-- );
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sprintf( aLine, "X%sY%s\n", TO_UTF8( xs ), TO_UTF8( ys ) );
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break;
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}
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case KEEP_ZEROS:
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for( int i = 0; i< m_precision.m_Rhs; i++ )
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{
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aCoordX *= 10; aCoordY *= 10;
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}
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if( aCoordX < 0 )
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xpad++;
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if( aCoordY < 0 )
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ypad++;
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xs.Printf( wxT( "%0*d" ), xpad, KiROUND( aCoordX ) );
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ys.Printf( wxT( "%0*d" ), ypad, KiROUND( aCoordY ) );
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sprintf( aLine, "X%sY%s\n", TO_UTF8( xs ), TO_UTF8( ys ) );
|
|
break;
|
|
}
|
|
}
|
|
|
|
|
|
void EXCELLON_WRITER::writeEXCELLONHeader( DRILL_LAYER_PAIR aLayerPair,
|
|
TYPE_FILE aHolesType )
|
|
{
|
|
fputs( "M48\n", m_file ); // The beginning of a header
|
|
|
|
if( !m_minimalHeader )
|
|
{
|
|
// The next lines in EXCELLON files are comments:
|
|
wxString msg;
|
|
msg << "KiCad " << GetBuildVersion();
|
|
|
|
fprintf( m_file, "; DRILL file {%s} date %s\n", TO_UTF8( msg ), TO_UTF8( DateAndTime() ) );
|
|
msg = "; FORMAT={";
|
|
|
|
// Print precision:
|
|
// Note in decimal format the precision is not used.
|
|
// the floating point notation has higher priority than the precision.
|
|
if( m_zeroFormat != DECIMAL_FORMAT )
|
|
msg << m_precision.GetPrecisionString();
|
|
else
|
|
msg << "-:-"; // in decimal format the precision is irrelevant
|
|
|
|
msg << "/ absolute / ";
|
|
msg << ( m_unitsMetric ? "metric" : "inch" );
|
|
|
|
/* Adding numbers notation format.
|
|
* this is same as m_Choice_Zeros_Format strings, but NOT translated
|
|
* because some EXCELLON parsers do not like non ASCII values
|
|
* so we use ONLY English (ASCII) strings.
|
|
* if new options are added in m_Choice_Zeros_Format, they must also
|
|
* be added here
|
|
*/
|
|
msg << wxT( " / " );
|
|
|
|
const wxString zero_fmt[4] =
|
|
{
|
|
"decimal",
|
|
"suppress leading zeros",
|
|
"suppress trailing zeros",
|
|
"keep zeros"
|
|
};
|
|
|
|
msg << zero_fmt[m_zeroFormat] << "}\n";
|
|
fputs( TO_UTF8( msg ), m_file );
|
|
|
|
// add the structured comment TF.CreationDate:
|
|
// The attribute value must conform to the full version of the ISO 8601
|
|
msg = GbrMakeCreationDateAttributeString( GBR_NC_STRING_FORMAT_NCDRILL ) + "\n";
|
|
fputs( TO_UTF8( msg ), m_file );
|
|
|
|
// Add the application name that created the drill file
|
|
msg = "; #@! TF.GenerationSoftware,Kicad,Pcbnew,";
|
|
msg << GetBuildVersion() << "\n";
|
|
fputs( TO_UTF8( msg ), m_file );
|
|
|
|
// Add the standard X2 FileFunction for drill files
|
|
// TF.FileFunction,Plated[NonPlated],layer1num,layer2num,PTH[NPTH]
|
|
msg = BuildFileFunctionAttributeString( aLayerPair, aHolesType , true )
|
|
+ "\n";
|
|
fputs( TO_UTF8( msg ), m_file );
|
|
|
|
fputs( "FMAT,2\n", m_file ); // Use Format 2 commands (version used since 1979)
|
|
}
|
|
|
|
fputs( m_unitsMetric ? "METRIC" : "INCH", m_file );
|
|
|
|
switch( m_zeroFormat )
|
|
{
|
|
case DECIMAL_FORMAT:
|
|
fputs( "\n", m_file );
|
|
break;
|
|
|
|
case SUPPRESS_LEADING:
|
|
fputs( ",TZ\n", m_file );
|
|
break;
|
|
|
|
case SUPPRESS_TRAILING:
|
|
fputs( ",LZ\n", m_file );
|
|
break;
|
|
|
|
case KEEP_ZEROS:
|
|
// write nothing, but TZ is acceptable when all zeros are kept
|
|
fputs( "\n", m_file );
|
|
break;
|
|
}
|
|
}
|
|
|
|
|
|
void EXCELLON_WRITER::writeEXCELLONEndOfFile()
|
|
{
|
|
//add if minimal here
|
|
fputs( "T0\nM30\n", m_file );
|
|
fclose( m_file );
|
|
}
|