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usb protection thingy that also monitors the VBUS voltage

This commit is contained in:
Triss 2024-02-11 23:02:38 +01:00
parent 54f4308e04
commit 2a05390e9e
23 changed files with 35070 additions and 7691 deletions
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1
.gitignore vendored
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@ -12,3 +12,4 @@ sym-lib-table
*.gbrjob *.gbrjob
*.drljob *.drljob
chip-bo/chip-bo.pretty/*-36_6x6_4.0x4.0mm.kicad_mod chip-bo/chip-bo.pretty/*-36_6x6_4.0x4.0mm.kicad_mod
*.kicad_prl

2
aki-eda

@ -1 +1 @@
Subproject commit ab937dd818f006996a32f49214b539ab5d8124a9 Subproject commit f1340c6cc67fe07e6319c7b40d4aa8fead7acc93

12075
chip-bo/chip-bo.kicad_pcb
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File diff suppressed because it is too large Load Diff

232
chip-bo/graphics.pretty/shork.kicad_mod
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@ -1,82 +1,160 @@
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150
chip-bo/graphics.pretty/trans.kicad_mod
View File

@ -1,29 +1,131 @@
(module trans (layer F.Cu) (tedit 61BE0D3C) (footprint "trans" (version 20221018) (generator pcbnew)
(fp_text reference REF** (at -0.254 0.4492) (layer F.SilkS) hide (layer "F.Cu")
(attr board_only exclude_from_pos_files exclude_from_bom allow_missing_courtyard)
(fp_text reference "REF**" (at -0.254 0.4492) (layer "F.SilkS") hide
(effects (font (size 1 1) (thickness 0.15))) (effects (font (size 1 1) (thickness 0.15)))
(tstamp a7b43285-d231-4379-a3f3-8aa5572920ce)
) )
(fp_text value trans (at -0.254 -0.5508) (layer F.Fab) (fp_text value "trans" (at -0.254 -0.5508) (layer "F.Fab")
(effects (font (size 1 1) (thickness 0.15))) (effects (font (size 1 1) (thickness 0.15)))
(tstamp 887e3b69-db30-4f60-b147-0343b8dead42)
) )
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usbcondom/.gitignore vendored Normal file
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*.png
gerbers/
spice/
*.bak
*.zip
*.xml

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(kicad_sch (version 20230121) (generator eeschema)
(uuid 629bd9c1-2acb-4af3-83bc-de0d24acc8c7)
(paper "A4")
(lib_symbols
)
)

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usbcondom/usbcondom-bom-commented.csv Normal file
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Comment,Designator,Footprint,LCSC,Farnell,Mouser
"1u 30V","C2","Capacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolder","","",""
"1u","C3","Capacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolder","","",""
"100n","C4","Capacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolder","","",""
"LED_5V","D1","LED_SMD:LED_0805_2012Metric_Pad1.15x1.40mm_HandSolder","","",""
"LED_9V","D2","LED_SMD:LED_0805_2012Metric_Pad1.15x1.40mm_HandSolder","","",""
"LED_15V","D3","LED_SMD:LED_0805_2012Metric_Pad1.15x1.40mm_HandSolder","","",""
"LED_20V","D4","LED_SMD:LED_0805_2012Metric_Pad1.15x1.40mm_HandSolder","","",""
"Z_22V","D5","Diode_SMD:D_SOD-123","","",""
"LED_DANGER","D6","LED_SMD:LED_0805_2012Metric_Pad1.15x1.40mm_HandSolder","","",""
"4A","F1","Fuse:Fuse_1812_4532Metric","","",""
"MC32603","J1","usbcondom:USB_A_Multicomp_Pro_MC32603_Horizontal","","",""
"USB4125 ","J2","usbcondom:USB_C_Receptacle_GCT_USB4125-xx-x_6P_CircularHole_TopMnt_Horizontal","","",""
"MC32593","J3","Connector_USB:USB_A_Molex_67643_Horizontal","","",""
"U261-241N-4BS60","P1","usbcondom:U261-241N-4BS60","","",""
"200k","R1","Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolder","","",""
"5.1k","R11,R12","Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolder","","",""
"20k","R2","Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolder","","",""
"200","R3","Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolder","","",""
"330","R4,R5,R6,R7","Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolder","","",""
"500","R8","Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolder","","",""
"48.7k","R9,R10","Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolder","","",""
"SW_SPDT","SW1","Button_Switch_SMD:SW_SPST_PTS810","","",""
"ATtiny424-SS","U1","Package_SO:SOIC-14_3.9x8.7mm_P1.27mm","","",""
"ATtiny424-X","U2","Package_SO:TSSOP-14_4.4x5mm_P0.65mm","","",""
"AP738x-44W5","U3","Package_TO_SOT_SMD:SOT-23-5","","",""
"TMUX1574","U4","Package_SO:TSSOP-16_4.4x5mm_P0.65mm","","",""
# C2,C3 (10):
# farnell: https://be.farnell.com/walsin/0805b105k500cp/cap-1uf-50v-mlcc-0805/dp/3764152 €0.65
# mouser: https://www.mouser.be/manufacturer/samsung-electro-mechanics/ €0.74
# lcsc: https://www.lcsc.com/product-detail/Multilayer-Ceramic-Capacitors-MLCC-SMD-SMT_Samsung-Electro-Mechanics-CL21B105KBFNNNE_C28323.html €0.40 [50!]
# C4 (5): (have this: GCM188R71C104KA37D + in dsimc rev1 parts)
# farnell: <not in stock; use ^ ?> €0.33
# mouser: https://www.mouser.be/ProductDetail/Samsung-Electro-Mechanics/CL21B104KBCNNWC €0.47
# lcsc: https://www.lcsc.com/product-detail/Multilayer-Ceramic-Capacitors-MLCC-SMD-SMT_TORCH-C0805B104K500NT_C476766.html €0.08 [25!]
# LEDs: [uit kast; €0]
# D5 (5): (TODO: use 5V zener diodes for USB-A version)
# farnell: https://be.farnell.com/multicomp-pro/mmsz5251b-7-f/diode-zener-22v-500mw-sod-123/dp/2306192 €0.97
# 5V: https://be.farnell.com/diodes-inc/mmsz5231b-13-f/zener-diode-5-1v-0-37w-sod-123/dp/3945580 €0.27
# mouser: https://www.mouser.be/ProductDetail/Micro-Commercial-Components-MCC/BZT52B22-TP €1.12
# 5V: https://www.mouser.be/ProductDetail/Vishay-Semiconductors/BZT52C5V1-E3-08 €1.21
# lcsc: https://www.lcsc.com/product-detail/Zener-Diodes_Slkor-SLKORMICRO-Elec-BZT52B22_C3019941.html €0.31 [20!]
# 5V: https://www.lcsc.com/product-detail/Zener-Diodes_YONGYUTAI-MM1Z5V1B_C2916259.html €0.20 [20!]
# F1 (5):
# farnell: https://be.farnell.com/multicomp-pro/mp001609/fuse-time-delay-4a-63vdc-1206/dp/3285114 €0.56
# mouser: https://www.mouser.be/ProductDetail/Bel-Fuse/C1F-3.5 €1.35
# lcsc: https://www.lcsc.com/product-detail/Fuses_Shenzhen-Jinkaisheng-Elec-12-100-4-5_C355688.html €0.20 [10!]
# alt: https://www.lcsc.com/product-detail/Fuses_TA-I-Tech-CFS12V3T4R0_C163127.html
# USB4125 (3/4): (have enough of these! in box with ice40s)
# farnell: https://be.farnell.com/gct-global-connector-technology/usb4125-gf-a/usb-conn-2-0-type-c-r-a-rcpt-6pos/dp/3648642 €3.74
# mouser: https://www.mouser.be/ProductDetail/640-USB4125-GF-A €2.49
# lcsc: https://www.lcsc.com/product-detail/USB-Connectors_SHOU-HAN-TYPE-C-6P-073_C668623.html €0.36
# U261-241N-4BS60 (3/4):
# farnell: /
# mouser: https://www.mouser.be/ProductDetail/Hirose-Connector/CX60-24S-UNIT €7.88
# NO: USE THIS ONE: https://www.mouser.be/ProductDetail/485-4932 €10
# lcsc: https://www.lcsc.com/product-detail/USB-Connectors_XKB-Connectivity-U261-241N-4BS60_C319150.html €1.41
# alt: https://www.lcsc.com/product-detail/USB-Connectors_SHOU-HAN-TYPE-C-24P-GTJB-040_C3151751.html €0.37
# MC32603 (2/1):
# farnell: https://be.farnell.com/multicomp/mc32603/usb-2-0-type-a-plug-th/dp/1696544 €2.30
# mouser: https://www.mouser.be/ProductDetail/Switchcraft/RAHPCUA20E €1.08
# lcsc: https://www.lcsc.com/product-detail/USB-Connectors_SHOU-HAN-AM90_C404965.html €0.35
# MC32593 (2/1):
# farnell: https://be.farnell.com/multicomp/mc32593/usb-2-0-type-a-receptacle-th/dp/1696534 €2.22
# mouser: https://www.mouser.be/ProductDetail/Switchcraft/RAHPCUA20 €1.02
# lcsc: https://www.lcsc.com/product-detail/USB-Connectors_SHOU-HAN-AF-90-WJDG_C456018.html €0.33
# R1 (5): (have 210k: RC0603FR-07210KL. also in box with ice40 chips. also from aliexpress set)
# farnell: https://be.farnell.com/multicomp/mcmr08x204-jtl/res-200k-5-0-125w-0805-ceramic/dp/2073688 €0.11
# mouser: https://www.mouser.be/ProductDetail/Kamaya/RMC1-10-2003FTP €0.19 [10!]
# lcsc: <a bunch of options that are 50/100 pcs, costs a few cents. oh well>
# R11,R12 (6/8):
# farnell: https://be.farnell.com/neohm-te-connectivity/1623257-1/res-5k1-1-0-125w-0805-pel-cula/dp/3790902 €0.08
# mouser: https://www.mouser.be/ProductDetail/Bourns/CR0805-JW-512ELF €0.14 [10!]
# lcsc: https://www.lcsc.com/product-detail/Chip-Resistor-Surface-Mount_RALEC-RTT055101FTP_C104375.html €0.12
# R2 (5):
# farnell: https://be.farnell.com/bourns/cr0805-fx-2002elf/res-20k-1-0-125w-0805-thick-film/dp/2333620 €0.14
# mouser: https://www.mouser.be/ProductDetail/YAGEO/RC0805FR-0720KL €0.15 [10!]
# lcsc: https://www.lcsc.com/product-detail/Chip-Resistor-Surface-Mount_RALEC-RTT052002FTP_C104081.html €0.11
# R3 (3/4):
# farnell: https://be.farnell.com/bourns/cr0805-fx-2000elf/res-200r-1-0805-thick-film/dp/2908395 €0.11
# mouser: https://www.mouser.be/ProductDetail/Vishay-Dale/CRCW0805200RFKEA €0.23 [10!]
# lcsc: https://www.lcsc.com/product-detail/Chip-Resistor-Surface-Mount_FOJAN-FRC0805F2000TS_C2907239.html €0.16
# R4-7 (12/16): (have this: MR06X3300FTLV)
# farnell: https://be.farnell.com/multicomp/mchp05w4f3300t5e/res-330r-1-0-25w-0805-thick-film/dp/1576452 €0.14
# mouser: https://www.mouser.be/ProductDetail/SEI-Stackpole/RMCF0805JT330R €0.18 [20!]
# lcsc: https://www.lcsc.com/product-detail/Chip-Resistor-Surface-Mount_UNI-ROYAL-Uniroyal-Elec-0805W8F3300T5E_C17630.html €0.17
# R8 (5):
# farnell: <wtf no use 330ohm instead!>
# mouser: <lets just use the 330ohm one too>
# lcsc:
# R9,R10 (6/8):
# farnell: https://be.farnell.com/multicomp/mcwr08x4872ftl/res-48k7-1-0-125w-0805-thick-film/dp/2695062 €0.10
# mouser: https://www.mouser.be/ProductDetail/Bourns/CR0805-FX-4872ELF €0.18 [10!]
# lcsc: https://www.lcsc.com/product-detail/Chip-Resistor-Surface-Mount_VO-SCR0805F48K7_C3016891.html €0.15
# SW1 (5):
# farnell: https://be.farnell.com/c-k-components/rkb2sjg250smtr-lfs/tactile-switch-0-05a-12vdc-400gf/dp/3703695 €1.88
# mouser: https://www.mouser.be/ProductDetail/CK/RKB2SJM250SMTR-LFS €0.89
# lcsc: https://www.lcsc.com/product-detail/Tactile-Switches_C-K-PTS815SJM250SMTRLFS_C2689510.html €0.31
# U1/U2 (3/4):
# farnell: https://be.farnell.com/microchip/attiny214-ssn/mcu-8bit-20mhz-soic-14/dp/3018701 €1.96
# mouser: https://www.mouser.be/ProductDetail/Microchip-Technology/ATTINY214-SSNR €2.42
# lcsc: https://www.lcsc.com/product-detail/Microcontroller-Units-MCUs-MPUs-SOCs_Microchip-Tech-ATTINY414-SSNR_C189365.html €4.19
# U3 (3/4):
# farnell: https://be.farnell.com/torex/xc6201p452mr-g/ldo-fixed-4-5v-0-25a-40-to-85deg/dp/3535154 €2.02 (!!! BAD MAX VOLTAGE !!!)
# mouser: https://www.mouser.be/ProductDetail/621-AP7383-44W5-7 €1.52
# lcsc: [nothing!!!]
# U4 (3/4):
# farnell: N/A!!!
# mouser: https://www.mouser.be/ProductDetail/595-TMUX1574PWR €3.09
# lcsc: https://www.lcsc.com/product-detail/Analog-Switches-Multiplexers_Texas-Instruments-TMUX1574PWR_C2673443.html €2.57
# farnell totaal: €24/5 -> €6 || €16/5 -> €3.2 (+ NEED USBC + SWITCH + LDO!! -> more like €5)
# mouser totaal: ??? || €16.9/5 -> €3.4 (incl switch and ldo, NEED USBC!)
# with usbc: €26.4/5 -> €5.3
# lcsc totaal: || €16/5 -> €3.2 (+ NEED LDO!!)
#
# aisler: €18/5 = 3.6
# jlc europacket: €11.3/5 = 2.26
# jlc shipping: €5.13/5 = 1
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usbcondom/usbcondom.kicad_pro Normal file
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{
"board": {
"3dviewports": [],
"design_settings": {
"defaults": {
"board_outline_line_width": 0.09999999999999999,
"copper_line_width": 0.19999999999999998,
"copper_text_italic": false,
"copper_text_size_h": 1.5,
"copper_text_size_v": 1.5,
"copper_text_thickness": 0.3,
"copper_text_upright": false,
"courtyard_line_width": 0.049999999999999996,
"dimension_precision": 4,
"dimension_units": 3,
"dimensions": {
"arrow_length": 1270000,
"extension_offset": 500000,
"keep_text_aligned": true,
"suppress_zeroes": false,
"text_position": 0,
"units_format": 1
},
"fab_line_width": 0.09999999999999999,
"fab_text_italic": false,
"fab_text_size_h": 1.0,
"fab_text_size_v": 1.0,
"fab_text_thickness": 0.15,
"fab_text_upright": false,
"other_line_width": 0.15,
"other_text_italic": false,
"other_text_size_h": 1.0,
"other_text_size_v": 1.0,
"other_text_thickness": 0.15,
"other_text_upright": false,
"pads": {
"drill": 0.762,
"height": 1.524,
"width": 1.524
},
"silk_line_width": 0.15,
"silk_text_italic": false,
"silk_text_size_h": 1.0,
"silk_text_size_v": 1.0,
"silk_text_thickness": 0.15,
"silk_text_upright": false,
"zones": {
"min_clearance": 0.5
}
},
"diff_pair_dimensions": [
{
"gap": 0.0,
"via_gap": 0.0,
"width": 0.0
}
],
"drc_exclusions": [],
"meta": {
"version": 2
},
"rule_severities": {
"annular_width": "error",
"clearance": "error",
"connection_width": "warning",
"copper_edge_clearance": "error",
"copper_sliver": "warning",
"courtyards_overlap": "error",
"diff_pair_gap_out_of_range": "error",
"diff_pair_uncoupled_length_too_long": "error",
"drill_out_of_range": "error",
"duplicate_footprints": "warning",
"extra_footprint": "warning",
"footprint": "error",
"footprint_type_mismatch": "ignore",
"hole_clearance": "error",
"hole_near_hole": "error",
"invalid_outline": "error",
"isolated_copper": "warning",
"item_on_disabled_layer": "error",
"items_not_allowed": "error",
"length_out_of_range": "error",
"lib_footprint_issues": "warning",
"lib_footprint_mismatch": "warning",
"malformed_courtyard": "error",
"microvia_drill_out_of_range": "error",
"missing_courtyard": "ignore",
"missing_footprint": "warning",
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4741
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86
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330
usbcondom/usbcondom.pretty/GCT_USB4180-03-0120-C_REVA.kicad_mod Normal file
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55
usbcondom/usbcondom.pretty/SOIC_clipProgSmall.kicad_mod Normal file
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86
usbcondom/usbcondom.pretty/U261-241N-4BS60.kicad_mod Normal file
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(model "${KIPRJMOD}/../mta1-library/mta1.pretty/3d_models/U261-241N-4BS60.step" hide
(offset (xyz -1 0 -0.5))
(scale (xyz 1 1 1))
(rotate (xyz 180 0 90))
)
(model "${KIPRJMOD}/../mta1-library/mta1.pretty/3d_models/u261-24xn-4bs60.stp"
(offset (xyz -11.5 0 -0.45))
(scale (xyz 1 1 1))
(rotate (xyz -90 0 90))
)
)

93
usbcondom/usbcondom.pretty/USB_A_Multicomp_Pro_MC32603_Horizontal.kicad_mod Normal file
View File

@ -0,0 +1,93 @@
(footprint "USB_A_Multicomp_Pro_MC32603_Horizontal" (version 20221018) (generator pcbnew)
(layer "F.Cu")
(descr "USB type A, Horizontal, https://www.farnell.com/datasheets/3157114.pdf")
(tags "USB_A Female Connector receptacle")
(attr through_hole)
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(effects (font (size 1 1) (thickness 0.15)))
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(effects (font (size 1 1) (thickness 0.15)))
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(pad "2" thru_hole circle (at 2.5 0) (size 1.6 1.6) (drill 0.95) (layers "*.Cu" "*.Mask") (tstamp 5530e3e2-6d46-4b0e-9e6a-9a7a34e80cf8))
(pad "3" thru_hole circle (at 4.5 0) (size 1.6 1.6) (drill 0.95) (layers "*.Cu" "*.Mask") (tstamp ea31539d-fceb-48a9-b853-2fded4bf6581))
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(pad "5" thru_hole circle (at -2.5 1.75) (size 2.85 2.85) (drill 2.3) (layers "*.Cu" "*.Mask") (tstamp 874cda19-d890-46f0-8904-6628ed118322))
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(model "${KICAD6_3DMODEL_DIR}/Connector_USB.3dshapes/USB_A_Molex_67643_Horizontal.wrl"
(offset (xyz 0 0 0))
(scale (xyz 1 1 1))
(rotate (xyz 0 0 0))
)
)

59
usbcondom/usbcondom.pretty/USB_C_Plug_Adafruit-4932.kicad_mod Normal file
View File

@ -0,0 +1,59 @@
(footprint "USB_C_Plug_Adafruit-4932" (version 20221018) (generator pcbnew)
(layer "F.Cu")
(descr "USB-C edge-launch plug connector https://www.adafruit.com/product/4932")
(attr smd)
(fp_text reference "REF**" (at 0 -2.75 unlocked) (layer "F.SilkS")
(effects (font (size 1 1) (thickness 0.15)))
(tstamp cfdbbe19-297f-4868-805d-087b633ff4b8)
)
(fp_text value "USB_C_Plug_Adafruit-4932" (at 0 6 unlocked) (layer "F.Fab")
(effects (font (size 1 1) (thickness 0.15)))
(tstamp 0daeb62e-abda-4248-b2b1-0b74eb84ddcc)
)
(fp_line (start -5.5 4.8) (end 5.5 4.8)
(stroke (width 0.12) (type default)) (layer "Edge.Cuts") (tstamp 6e7fec32-3414-46e8-88cc-465c1d74b7d8))
(pad "A1" smd roundrect (at 2.75 -0.9) (size 0.35 1.8) (layers "F.Cu" "F.Paste" "F.Mask") (roundrect_rratio 0.25)
(thermal_bridge_angle 45) (tstamp d9338188-ebb2-4884-ae0b-b0e5792ba648))
(pad "A4" smd roundrect (at 1.25 -0.9) (size 0.35 1.8) (layers "F.Cu" "F.Paste" "F.Mask") (roundrect_rratio 0.25)
(thermal_bridge_angle 45) (tstamp dc3d5c37-8c5d-43f7-9591-51d19c8a2f5d))
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(thermal_bridge_angle 45) (tstamp e3295cff-06e4-43d4-a86b-e77980d4e29a))
(pad "A6" smd roundrect (at 0.25 -0.9) (size 0.35 1.8) (layers "F.Cu" "F.Paste" "F.Mask") (roundrect_rratio 0.25)
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(pad "A7" smd roundrect (at -0.25 -0.9) (size 0.35 1.8) (layers "F.Cu" "F.Paste" "F.Mask") (roundrect_rratio 0.25)
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47
usbcondom/usbcondom.pretty/USB_C_Receptacle_GCT_USB4125-xx-x_6P_CircularHole_TopMnt_Horizontal.kicad_mod Normal file
View File

@ -0,0 +1,47 @@
(footprint "USB_C_Receptacle_GCT_USB4125-xx-x_6P_CircularHole_TopMnt_Horizontal" (version 20221018) (generator pcbnew)
(layer "F.Cu")
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usbcondom/usbcondom_analog.kicad_sch Normal file
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