kicad/pcbnew/zones_convert_brd_items_to_...

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/**
* @file zones_convert_brd_items_to_polygons_with_Boost.cpp
*/
/*
* This program source code file is part of KiCad, a free EDA CAD application.
*
* Copyright (C) 2012 Jean-Pierre Charras, jean-pierre.charras@ujf-grenoble.fr
* Copyright (C) 1992-2012 KiCad Developers, see AUTHORS.txt for contributors.
*
* This program is free software; you can redistribute it and/or
* modify it under the terms of the GNU General Public License
* as published by the Free Software Foundation; either version 2
* of the License, or (at your option) any later version.
*
* This program is distributed in the hope that it will be useful,
* but WITHOUT ANY WARRANTY; without even the implied warranty of
* MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
* GNU General Public License for more details.
*
* You should have received a copy of the GNU General Public License
* along with this program; if not, you may find one here:
* http://www.gnu.org/licenses/old-licenses/gpl-2.0.html
* or you may search the http://www.gnu.org website for the version 2 license,
* or you may write to the Free Software Foundation, Inc.,
* 51 Franklin Street, Fifth Floor, Boston, MA 02110-1301, USA
*/
/* Functions to convert some board items to polygons
* (pads, tracks ..)
* This is used to calculate filled areas in copper zones.
* Filled areas are areas remainder of the full zone area after removed all polygons
* calculated from these items shapes and the clearance area
*
* Important note:
* Because filled areas must have a minimum thickness to match with Design rule, they are
* draw in 2 step:
* 1 - filled polygons are drawn
* 2 - polygon outlines are drawn with a "minimum thickness width" ( or with a minimum
* thickness pen )
* So outlines of filled polygons are calculated with the constraint they match with clearance,
* taking in account outlines have thickness
* This ensures:
* - areas meet the minimum thickness requirement.
* - shapes are smoothed.
*/
#include <cmath>
#include <fctsys.h>
#include <polygons_defs.h>
#include <wxPcbStruct.h>
#include <trigo.h>
#include <class_board.h>
#include <class_module.h>
#include <class_track.h>
#include <class_edge_mod.h>
#include <class_drawsegment.h>
#include <class_pcb_text.h>
#include <class_zone.h>
#include <pcbnew.h>
#include <zones.h>
extern void BuildUnconnectedThermalStubsPolygonList( std::vector<CPolyPt>& aCornerBuffer,
BOARD* aPcb, ZONE_CONTAINER* aZone,
double aArcCorrection,
int aRoundPadThermalRotation);
extern void Test_For_Copper_Island_And_Remove( BOARD* aPcb,
ZONE_CONTAINER* aZone_container );
extern void CreateThermalReliefPadPolygon( std::vector<CPolyPt>& aCornerBuffer,
D_PAD& aPad,
int aThermalGap,
int aCopperThickness,
int aMinThicknessValue,
int aCircleToSegmentsCount,
double aCorrectionFactor,
int aThermalRot );
// Exported function
void AddPolygonCornersToKiPolygonList( std::vector <CPolyPt>& aCornersBuffer,
KI_POLYGON_SET& aKiPolyList );
// Local Variables:
static int s_thermalRot = 450; // angle of stubs in thermal reliefs for round pads
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// how many segments are used to create a polygon from a circle:
static int s_CircleToSegmentsCount = ARC_APPROX_SEGMENTS_COUNT_LOW_DEF; /* default value. the real value will be changed to
* ARC_APPROX_SEGMENTS_COUNT_HIGHT_DEF
* if m_ArcToSegmentsCount == ARC_APPROX_SEGMENTS_COUNT_HIGHT_DEF
*/
double s_Correction; /* mult coeff used to enlarge rounded and oval pads (and vias)
* because the segment approximation for arcs and circles
* create a smaller gap than a true circle
*/
/**
* Function AddClearanceAreasPolygonsToPolysList
* Supports a min thickness area constraint.
* Add non copper areas polygons (pads and tracks with clearence)
* to the filled copper area found
* in BuildFilledPolysListData after calculating filled areas in a zone
* Non filled copper areas are pads and track and their clearance areas
* The filled copper area must be computed just before.
* BuildFilledPolysListData() call this function just after creating the
* filled copper area polygon (without clearence areas
* to do that this function:
* 1 - Creates the main outline (zone outline) using a correction to shrink the resulting area
* with m_ZoneMinThickness/2 value.
* The result is areas with a margin of m_ZoneMinThickness/2
* When drawing outline with segments having a thickness of m_ZoneMinThickness, the
* outlines will match exactly the initial outlines
* 3 - Add all non filled areas (pads, tracks) in group B with a clearance of m_Clearance +
* m_ZoneMinThickness/2
* in a buffer
* - If Thermal shapes are wanted, add non filled area, in order to create these thermal shapes
* 4 - calculates the polygon A - B
* 5 - put resulting list of polygons (filled areas) in m_FilledPolysList
* This zone contains pads with the same net.
* 6 - Remove insulated copper islands
* 7 - If Thermal shapes are wanted, remove unconnected stubs in thermal shapes:
* creates a buffer of polygons corresponding to stubs to remove
* sub them to the filled areas.
* Remove new insulated copper islands
*/
void ZONE_CONTAINER::AddClearanceAreasPolygonsToPolysList( BOARD* aPcb )
{
// Set the number of segments in arc approximations
if( m_ArcToSegmentsCount == ARC_APPROX_SEGMENTS_COUNT_HIGHT_DEF )
s_CircleToSegmentsCount = ARC_APPROX_SEGMENTS_COUNT_HIGHT_DEF;
else
s_CircleToSegmentsCount = ARC_APPROX_SEGMENTS_COUNT_LOW_DEF;
/* calculates the coeff to compensate radius reduction of holes clearance
* due to the segment approx.
* For a circle the min radius is radius * cos( 2PI / s_CircleToSegmentsCount / 2)
* s_Correction is 1 /cos( PI/s_CircleToSegmentsCount )
*/
s_Correction = 1.0 / cos( M_PI / s_CircleToSegmentsCount );
// This KI_POLYGON_SET is the area(s) to fill, with m_ZoneMinThickness/2
KI_POLYGON_SET polyset_zone_solid_areas;
int margin = m_ZoneMinThickness / 2;
/* First, creates the main polygon (i.e. the filled area using only one outline)
* to reserve a m_ZoneMinThickness/2 margin around the outlines and holes
* this margin is the room to redraw outlines with segments having a width set to
* m_ZoneMinThickness
* so m_ZoneMinThickness is the min thickness of the filled zones areas
* the main polygon is stored in polyset_zone_solid_areas
*/
CopyPolygonsFromFilledPolysListToKiPolygonList( polyset_zone_solid_areas );
polyset_zone_solid_areas -= margin;
if( polyset_zone_solid_areas.size() == 0 )
return;
/* Calculates the clearance value that meet DRC requirements
* from m_ZoneClearance and clearance from the corresponding netclass
* We have a "local" clearance in zones because most of time
* clearance between a zone and others items is bigger than the netclass clearance
* this is more true for small clearance values
* Note also the "local" clearance is used for clearance between non copper items
* or items like texts on copper layers
*/
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int zone_clearance = std::max( m_ZoneClearance, GetClearance() );
zone_clearance += margin;
/* store holes (i.e. tracks and pads areas as polygons outlines)
* in a polygon list
*/
/* items ouside the zone bounding box are skipped
* the bounding box is the zone bounding box + the biggest clearance found in Netclass list
*/
EDA_RECT item_boundingbox;
EDA_RECT zone_boundingbox = GetBoundingBox();
int biggest_clearance = aPcb->GetBiggestClearanceValue();
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biggest_clearance = std::max( biggest_clearance, zone_clearance );
zone_boundingbox.Inflate( biggest_clearance );
/*
* First : Add pads. Note: pads having the same net as zone are left in zone.
* Thermal shapes will be created later if necessary
*/
int item_clearance;
// static to avoid unnecessary memory allocation when filling many zones.
static std::vector <CPolyPt> cornerBufferPolysToSubstract;
cornerBufferPolysToSubstract.clear();
/* Use a dummy pad to calculate hole clerance when a pad is not on all copper layers
* and this pad has a hole
* This dummy pad has the size and shape of the hole
* Therefore, this dummy pad is a circle or an oval.
* A pad must have a parent because some functions expect a non null parent
* to find the parent board, and some other data
*/
MODULE dummymodule( aPcb ); // Creates a dummy parent
D_PAD dummypad( &dummymodule );
D_PAD* nextpad;
for( MODULE* module = aPcb->m_Modules; module; module = module->Next() )
{
for( D_PAD* pad = module->m_Pads; pad != NULL; pad = nextpad )
{
nextpad = pad->Next(); // pad pointer can be modified by next code, so
// calculate the next pad here
if( !pad->IsOnLayer( GetLayer() ) )
{
/* Test for pads that are on top or bottom only and have a hole.
* There are curious pads but they can be used for some components that are
* inside the board (in fact inside the hole. Some photo diodes and Leds are
* like this)
*/
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if( pad->GetDrillSize().x == 0 && pad->GetDrillSize().y == 0 )
continue;
// Use a dummy pad to calculate a hole shape that have the same dimension as
// the pad hole
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dummypad.SetSize( pad->GetDrillSize() );
dummypad.SetOrientation( pad->GetOrientation() );
dummypad.SetShape( pad->GetDrillShape() );
dummypad.SetPosition( pad->GetPosition() );
pad = &dummypad;
}
if( pad->GetNet() != GetNet() )
{
item_clearance = pad->GetClearance() + margin;
item_boundingbox = pad->GetBoundingBox();
item_boundingbox.Inflate( item_clearance );
if( item_boundingbox.Intersects( zone_boundingbox ) )
{
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int clearance = std::max( zone_clearance, item_clearance );
pad->TransformShapeWithClearanceToPolygon( cornerBufferPolysToSubstract,
clearance,
s_CircleToSegmentsCount,
s_Correction );
}
continue;
}
int gap = zone_clearance;
if( ( GetPadConnection( pad ) == PAD_NOT_IN_ZONE )
|| ( GetNet() == 0 ) || ( pad->GetShape() == PAD_TRAPEZOID ) )
// PAD_TRAPEZOID shapes are not in zones because they are used in microwave apps
// and i think it is good that shapes are not changed by thermal pads or others
{
item_boundingbox = pad->GetBoundingBox();
if( item_boundingbox.Intersects( zone_boundingbox ) )
{
pad->TransformShapeWithClearanceToPolygon( cornerBufferPolysToSubstract,
gap,
s_CircleToSegmentsCount,
s_Correction );
}
}
}
}
/* Add holes (i.e. tracks and vias areas as polygons outlines)
* in cornerBufferPolysToSubstract
*/
for( TRACK* track = aPcb->m_Track; track; track = track->Next() )
{
if( !track->IsOnLayer( GetLayer() ) )
continue;
if( track->GetNet() == GetNet() && (GetNet() != 0) )
continue;
item_clearance = track->GetClearance() + margin;
item_boundingbox = track->GetBoundingBox();
if( item_boundingbox.Intersects( zone_boundingbox ) )
{
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int clearance = std::max( zone_clearance, item_clearance );
track->TransformShapeWithClearanceToPolygon( cornerBufferPolysToSubstract,
clearance,
s_CircleToSegmentsCount,
s_Correction );
}
}
/* Add module edge items that are on copper layers
* Pcbnew allows these items to be on copper layers in microwave applictions
* This is a bad thing, but must be handle here, until a better way is found
*/
for( MODULE* module = aPcb->m_Modules; module; module = module->Next() )
{
for( BOARD_ITEM* item = module->m_Drawings; item; item = item->Next() )
{
if( !item->IsOnLayer( GetLayer() ) )
continue;
if( item->Type() != PCB_MODULE_EDGE_T )
continue;
item_boundingbox = item->GetBoundingBox();
if( item_boundingbox.Intersects( zone_boundingbox ) )
{
( (EDGE_MODULE*) item )->TransformShapeWithClearanceToPolygon(
cornerBufferPolysToSubstract, zone_clearance,
s_CircleToSegmentsCount, s_Correction );
}
}
}
// Add graphic items (copper texts) and board edges
for( BOARD_ITEM* item = aPcb->m_Drawings; item; item = item->Next() )
{
if( item->GetLayer() != GetLayer() && item->GetLayer() != EDGE_N )
continue;
switch( item->Type() )
{
case PCB_LINE_T:
( (DRAWSEGMENT*) item )->TransformShapeWithClearanceToPolygon(
cornerBufferPolysToSubstract,
zone_clearance,
s_CircleToSegmentsCount,
s_Correction );
break;
case PCB_TEXT_T:
( (TEXTE_PCB*) item )->TransformShapeWithClearanceToPolygon(
cornerBufferPolysToSubstract,
zone_clearance,
s_CircleToSegmentsCount,
s_Correction );
break;
default:
break;
}
}
// Add zones outlines having an higher priority and keepout
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for( int ii = 0; ii < GetBoard()->GetAreaCount(); ii++ )
{
ZONE_CONTAINER* zone = GetBoard()->GetArea( ii );
if( zone->GetLayer() != GetLayer() )
continue;
if( !zone->GetIsKeepout() && zone->GetPriority() <= GetPriority() )
continue;
if( zone->GetIsKeepout() && ! zone->GetDoNotAllowCopperPour() )
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continue;
// A highter priority zone or keepout area is found: remove its area
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item_boundingbox = zone->GetBoundingBox();
if( !item_boundingbox.Intersects( zone_boundingbox ) )
continue;
// Add the zone outline area.
// However if the zone has the same net as the current zone,
// do not add clearance.
// the zone will be connected to the current zone, but filled areas
// will use different parameters (clearance, thermal shapes )
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bool addclearance = GetNet() != zone->GetNet();
int clearance = zone_clearance;
if( zone->GetIsKeepout() )
{
addclearance = true;
clearance = m_ZoneMinThickness / 2;
}
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zone->TransformShapeWithClearanceToPolygon(
cornerBufferPolysToSubstract,
clearance, s_CircleToSegmentsCount,
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s_Correction, addclearance );
}
// Remove thermal symbols
for( MODULE* module = aPcb->m_Modules; module; module = module->Next() )
{
for( D_PAD* pad = module->m_Pads; pad != NULL; pad = pad->Next() )
{
// Rejects non-standard pads with tht-only thermal reliefs
if( GetPadConnection( pad ) == THT_THERMAL
&& pad->GetAttribute() != PAD_STANDARD )
continue;
if( GetPadConnection( pad ) != THERMAL_PAD
&& GetPadConnection( pad ) != THT_THERMAL )
continue;
if( !pad->IsOnLayer( GetLayer() ) )
continue;
if( pad->GetNet() != GetNet() )
continue;
item_boundingbox = pad->GetBoundingBox();
int thermalGap = GetThermalReliefGap( pad );
item_boundingbox.Inflate( thermalGap, thermalGap );
if( item_boundingbox.Intersects( zone_boundingbox ) )
{
CreateThermalReliefPadPolygon( cornerBufferPolysToSubstract,
*pad, thermalGap,
GetThermalReliefCopperBridge( pad ),
m_ZoneMinThickness,
s_CircleToSegmentsCount,
s_Correction, s_thermalRot );
}
}
}
// cornerBufferPolysToSubstract contains polygons to substract.
// polyset_zone_solid_areas contains the main filled area
// Calculate now actual solid areas
if( cornerBufferPolysToSubstract.size() > 0 )
{
KI_POLYGON_SET polyset_holes;
AddPolygonCornersToKiPolygonList( cornerBufferPolysToSubstract, polyset_holes );
// Remove holes from initial area.:
polyset_zone_solid_areas -= polyset_holes;
}
// put solid areas in m_FilledPolysList:
m_FilledPolysList.clear();
CopyPolygonsFromKiPolygonListToFilledPolysList( polyset_zone_solid_areas );
// Remove insulated islands:
if( GetNet() > 0 )
Test_For_Copper_Island_And_Remove_Insulated_Islands( aPcb );
// Now we remove all unused thermal stubs.
cornerBufferPolysToSubstract.clear();
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// Test thermal stubs connections and add polygons to remove unconnected stubs.
// (this is a refinement for thermal relief shapes)
if( GetNet() > 0 )
BuildUnconnectedThermalStubsPolygonList( cornerBufferPolysToSubstract, aPcb, this,
s_Correction, s_thermalRot );
// remove copper areas corresponding to not connected stubs
if( cornerBufferPolysToSubstract.size() )
{
KI_POLYGON_SET polyset_holes;
AddPolygonCornersToKiPolygonList( cornerBufferPolysToSubstract, polyset_holes );
// Remove unconnected stubs
polyset_zone_solid_areas -= polyset_holes;
// put these areas in m_FilledPolysList
m_FilledPolysList.clear();
CopyPolygonsFromKiPolygonListToFilledPolysList( polyset_zone_solid_areas );
if( GetNet() > 0 )
Test_For_Copper_Island_And_Remove_Insulated_Islands( aPcb );
}
cornerBufferPolysToSubstract.clear();
}
void AddPolygonCornersToKiPolygonList( std::vector <CPolyPt>& aCornersBuffer,
KI_POLYGON_SET& aKiPolyList )
{
unsigned ii;
std::vector<KI_POLY_POINT> cornerslist;
int polycount = 0;
for( unsigned ii = 0; ii < aCornersBuffer.size(); ii++ )
{
if( aCornersBuffer[ii].end_contour )
polycount++;
}
aKiPolyList.reserve( polycount );
for( unsigned icnt = 0; icnt < aCornersBuffer.size(); )
{
KI_POLYGON poly;
cornerslist.clear();
for( ii = icnt; ii < aCornersBuffer.size(); ii++ )
{
cornerslist.push_back( KI_POLY_POINT( aCornersBuffer[ii].x, aCornersBuffer[ii].y ) );
if( aCornersBuffer[ii].end_contour )
break;
}
bpl::set_points( poly, cornerslist.begin(), cornerslist.end() );
aKiPolyList.push_back( poly );
icnt = ii + 1;
}
}
void ZONE_CONTAINER::CopyPolygonsFromKiPolygonListToFilledPolysList( KI_POLYGON_SET& aKiPolyList )
{
m_FilledPolysList.clear();
for( unsigned ii = 0; ii < aKiPolyList.size(); ii++ )
{
KI_POLYGON& poly = aKiPolyList[ii];
CPolyPt corner( 0, 0, false );
for( unsigned jj = 0; jj < poly.size(); jj++ )
{
KI_POLY_POINT point = *(poly.begin() + jj);
corner.x = point.x();
corner.y = point.y();
corner.end_contour = false;
m_FilledPolysList.push_back( corner );
}
corner.end_contour = true;
m_FilledPolysList.pop_back();
m_FilledPolysList.push_back( corner );
}
}
void ZONE_CONTAINER::CopyPolygonsFromFilledPolysListToKiPolygonList( KI_POLYGON_SET& aKiPolyList )
{
unsigned corners_count = m_FilledPolysList.size();
unsigned ic = 0;
int polycount = 0;
for( unsigned ii = 0; ii < corners_count; ii++ )
{
const CPolyPt& corner = m_FilledPolysList[ii];
if( corner.end_contour )
polycount++;
}
aKiPolyList.reserve( polycount );
std::vector<KI_POLY_POINT> cornerslist;
while( ic < corners_count )
{
cornerslist.clear();
KI_POLYGON poly;
{
while( ic < corners_count )
{
const CPolyPt& corner = m_FilledPolysList[ic++];
cornerslist.push_back( KI_POLY_POINT( corner.x, corner.y ) );
if( corner.end_contour )
break;
}
bpl::set_points( poly, cornerslist.begin(), cornerslist.end() );
aKiPolyList.push_back( poly );
}
}
}