kicad/pcbnew/zones_convert_brd_items_to_polygons.cpp

using namespace std;

#include <math.h>
#include <vector>

#include "fctsys.h"
#include "common.h"
#include "pcbnew.h"
#include "trigo.h"

#include "zones.h"


#include "PolyLine.h"

extern void Test_For_Copper_Island_And_Remove( BOARD* aPcb, ZONE_CONTAINER* aZone_container );


// Local Functions:
void    AddTrackWithClearancePolygon( Bool_Engine* aBooleng,
                                      TRACK& aTrack, int aClearanceValue );
void    AddPadWithClearancePolygon( Bool_Engine* aBooleng, D_PAD& aPad, int aClearanceValue );
void    AddThermalReliefPadPolygon( Bool_Engine* aBooleng,
                                    D_PAD&       aPad,
                                    int          aThermalGap,
                                    int          aCopperTickness );
void    AddRoundedEndsSegmentPolygon( Bool_Engine* aBooleng,
                                      wxPoint aStart, wxPoint aEnd,
                                      int aWidth );
void    AddTextBoxWithClearancePolygon( Bool_Engine* aBooleng,
                                        TEXTE_PCB* aText, int aClearanceValue );


// Local Variables:
/* how many segments are used to create a polygon from a circle: */
static int s_CircleToSegmentsCount = 16;   /* default value. the real value will be changed to 32
if g_Zone_Arc_Approximation == 1
*/

/** function AddClearanceAreasPolygonsToPolysList
 * Add non copper areas polygons (pads and tracks with clearence)
 * to a filled copper area
 * used in BuildFilledPolysListData when calculating filled areas in a zone
 * Non copper areas are pads and track and their clearance area
 * The filled copper area must be computed just before.
 * BuildFilledPolysListData() call this function just after creating the
 *  filled copper area polygon (without clearence areas
 * to do that this function:
 * 1 - creates aBool_Engine,with option: holes are linked into outer contours by double overlapping segments
 * 2 - Add the main outline (zone outline) in group A
 * 3 - Add all non filled areas (pads, tracks) in group B
 * 4 - calculates the polygon A - B
 * 5 - put resulting list of polygons (filled areas) in m_FilledPolysList
 */
void ZONE_CONTAINER::AddClearanceAreasPolygonsToPolysList( BOARD* aPcb )
{
    // Set the number of segments in arc approximations
    if ( m_ArcToSegmentsCount == 32  )
        s_CircleToSegmentsCount = 32;
    else
        s_CircleToSegmentsCount = 16;

    /* Uses a kbool engine to add holes in the m_FilledPolysList polygon.
     * Because this function is called just after creating the m_FilledPolysList,
     * only one polygon is in list.
     * (initial holes in zonesare linked into outer contours by double overlapping segments).
     * after adding holes, many polygons could be exist in this list.
     */

    Bool_Engine * booleng = new Bool_Engine();

    ArmBoolEng( booleng, true );

    /* Add the main polygon (i.e. the filled area using only one outline)
     * in GroupA in Bool_Engine
     */
    unsigned corners_count = m_FilledPolysList.size();
    unsigned ic = 0;
    if( booleng->StartPolygonAdd( GROUP_A ) )
    {
        for( ; ic < corners_count; ic++ )
        {
            CPolyPt* corner = &m_FilledPolysList[ic];
            booleng->AddPoint( corner->x, corner->y );
            if( corner->end_contour )
                break;
        }

        booleng->EndPolygonAdd();
    }

    /* Add holes (i.e. tracks and pads areas as polygons outlines)
     * in GroupB in Bool_Engine
     * First : Add pads
     */
    for( MODULE* module = aPcb->m_Modules;  module;  module = module->Next() )
    {
        for( D_PAD* pad = module->m_Pads; pad != NULL; pad = pad->Next() )
        {
            if( !pad->IsOnLayer( GetLayer() ) )
                continue;

            if( pad->GetNet() != GetNet() )
            {
                AddPadWithClearancePolygon( booleng, *pad, m_ZoneClearance );
                continue;
            }

            switch( m_PadOption )
            {
            case PAD_NOT_IN_ZONE:
                AddPadWithClearancePolygon( booleng, *pad, m_ZoneClearance );
                break;

            case THERMAL_PAD:
                AddThermalReliefPadPolygon( booleng, *pad, 100, 100 );
                break;

            case PAD_IN_ZONE:
                break;
            }
        }
    }

    /* Add holes (i.e. tracks and pads areas as polygons outlines)
     * in GroupB in Bool_Engine
     * Next : Add tracks and vias
     */
    for( TRACK* track = aPcb->m_Track;  track;  track = track->Next() )
    {
        if( !track->IsOnLayer( GetLayer() ) )
            continue;
        if( track->GetNet() == GetNet() )
            continue;
        AddTrackWithClearancePolygon( booleng, *track, m_ZoneClearance );
    }

    // Draw graphic items (copper texts) and board edges
    for( BOARD_ITEM* item = aPcb->m_Drawings;  item;  item = item->Next() )
    {
        if( item->GetLayer() != GetLayer() && item->GetLayer() != EDGE_N )
            continue;

        switch( item->Type() )
        {
        case TYPEDRAWSEGMENT:
            AddRoundedEndsSegmentPolygon( booleng,
                                         ( (DRAWSEGMENT*) item )->m_Start,
                                         ( (DRAWSEGMENT*) item )->m_End,
                                         ( (DRAWSEGMENT*) item )->m_Width + (2 * m_ZoneClearance) );
            break;

        case TYPETEXTE:
            if( ( (TEXTE_PCB*) item )->GetLength() == 0 )
                break;
            AddTextBoxWithClearancePolygon( booleng, (TEXTE_PCB*) item, m_ZoneClearance );
            break;

        default:
            break;
        }
    }

    /* compute copper areas */
    booleng->Do_Operation( BOOL_A_SUB_B );

    /* put these areas in m_FilledPolysList */
    m_FilledPolysList.clear();
    while( booleng->StartPolygonGet() )
    {
        CPolyPt corner( 0, 0, false );
        while( booleng->PolygonHasMorePoints() )
        {
            corner.x = (int) booleng->GetPolygonXPoint();
            corner.y = (int) booleng->GetPolygonYPoint();
            corner.end_contour = false;
            m_FilledPolysList.push_back( corner );
        }

        corner.end_contour = true;
        m_FilledPolysList.pop_back();
        m_FilledPolysList.push_back( corner );
        booleng->EndPolygonGet();
    }

    delete booleng;

    // Remove insulated islands:
    if ( GetNet() > 0 )
        Test_For_Copper_Island_And_Remove_Insulated_Islands( aPcb );
}


/** Function AddPadPolygonWithPadClearance
 * Add a polygon cutout for a pad in a zone area
 * Convert arcs and circles to multiple straight lines
 */
void AddPadWithClearancePolygon( Bool_Engine* aBooleng,
                                 D_PAD& aPad, int aClearanceValue )
{
    if( aBooleng->StartPolygonAdd( GROUP_B ) == 0 )
        return;
    wxPoint corner_position;
    int     ii, angle;
    int     dx = (aPad.m_Size.x / 2) + aClearanceValue;
    int     dy = (aPad.m_Size.y / 2) + aClearanceValue;

    int     delta = 3600 / s_CircleToSegmentsCount; // rot angle in 0.1 degree
    wxPoint PadShapePos = aPad.ReturnShapePos();    /* Note: for pad having a shape offset,
                                                     * the pad position is NOT the shape position */

    switch( aPad.m_PadShape )
    {
    case PAD_CIRCLE:
        for( ii = 0; ii < s_CircleToSegmentsCount; ii++ )
        {
            corner_position = wxPoint( dx, 0 );
            angle = ii * delta;
            RotatePoint( &corner_position, angle );
            corner_position += PadShapePos;
            aBooleng->AddPoint( corner_position.x, corner_position.y );
        }

        break;

    case PAD_OVAL:
    case PAD_RECT:
        angle = aPad.m_Orient;
        corner_position = wxPoint( -dx, -dy );
        RotatePoint( &corner_position, angle );
        corner_position += PadShapePos;
        aBooleng->AddPoint( corner_position.x, corner_position.y );

        corner_position = wxPoint( -dx, +dy );
        RotatePoint( &corner_position, angle );
        corner_position += aPad.ReturnShapePos();
        aBooleng->AddPoint( corner_position.x, corner_position.y );

        corner_position = wxPoint( +dx, +dy );
        RotatePoint( &corner_position, angle );
        corner_position += PadShapePos;
        aBooleng->AddPoint( corner_position.x, corner_position.y );

        corner_position = wxPoint( +dx, -dy );
        RotatePoint( &corner_position, angle );
        corner_position += PadShapePos;
        aBooleng->AddPoint( corner_position.x, corner_position.y );
        break;
    }

    aBooleng->EndPolygonAdd();
}


/** function AddThermalReliefPadPolygon
 * Add holes around a pad to create a thermal relief
 * copper tickness is min (dx/2, aCopperWitdh) or min (dy/2, aCopperWitdh)
 * gap is aThermalGap
 */

/* thermal reliefs are created as 4 polygons.
 * each corner of a polygon if calculated for a pad at position 0, 0, orient 0,
 * and then moved and rotated acroding to the pad position and orientation
 */
void    AddThermalReliefPadPolygon( Bool_Engine* aBooleng,
                                    D_PAD&       aPad,
                                    int          aThermalGap,
                                    int          aCopperTickness )
{
    wxPoint corner, corner_end;
    wxPoint PadShapePos = aPad.ReturnShapePos();    /* Note: for pad having a shape offset,
                                                     * the pad position is NOT the shape position */
    int     angle = 0;
    wxSize  copper_tickness;
    int     dx = aPad.m_Size.x / 2;
    int     dy = aPad.m_Size.y / 2;

    int     delta = 3600 / s_CircleToSegmentsCount; // rot angle in 0.1 degree

    copper_tickness.x = min( dx, aCopperTickness );
    copper_tickness.y = min( dy, aCopperTickness );

    switch( aPad.m_PadShape )
    {
    case PAD_CIRCLE:    // Add 4 similar holes
    {
         /* we create 4 copper holes and put them in position 1, 2, 3 and 4
         * here is the area of the rectangular pad + its thermal gap
         * the 4 copper holes remove the copper in order to create the thermal gap
         * 4 ------ 1
         * |       |
         * |       |
         * |       |
         * |       |
         * 3 ------ 2
         * holes 2, 3, 4 are the same as hole 1, rotated 90, 180, 270 deg
         */
        // Build the hole pattern, for the hole in the X >0, Y > 0 plane:
        std::vector <int> corners_buffer;

        // calculate the starting point of the outter arc
        dx      += aThermalGap;     // The radius of the outter arc is dx = pad radius + aThermalGap
        corner.x = aThermalGap / 2;
        double dtmp = ( (double) dx * dx ) - ( (double) corner.x * corner.x );
        corner.y = (int) sqrt( dtmp );

        // calculate the ending point of the outter arc
        corner_end.x = corner.y;
        corner_end.y = aThermalGap / 2;

        // calculate intermediate points (y coordinate from corner.y to corner_end.y
        while( (corner.y > corner_end.y)  && (corner.x < corner_end.x))
        {
            corners_buffer.push_back( corner.x );
            corners_buffer.push_back( corner.y );
            RotatePoint( &corner, delta );
        }
        corners_buffer.push_back( corner_end.x );
        corners_buffer.push_back( corner_end.y );

        /* add the radius lines */
        corner.x = corner.y = aThermalGap / 2;
        corners_buffer.push_back( corner.x );
        corners_buffer.push_back( corner.y );


        // Now, add the 4 holes ( each is the pattern, rotated by 0, 90, 180 and 270  deg
        angle = 450;    // TODO: problems with kbool if angle = 0 (bad filled polygon on some pads, but not alls)
        for( unsigned ihole = 0; ihole < 4; ihole++ )
        {
            if( aBooleng->StartPolygonAdd( GROUP_B ) )
            {
                for( unsigned ii = 0; ii < corners_buffer.size(); ii += 2 )
                {
                    corner = wxPoint( corners_buffer[ii], corners_buffer[ii+1] );
                    RotatePoint( &corner, angle );
                    corner += PadShapePos;
                    aBooleng->AddPoint( corner.x, corner.y );
                }

                aBooleng->EndPolygonAdd();

                angle += 900;   // Note: angle in in 0.1 deg.
            }
        }
    }
        break;

    case PAD_OVAL:
    case PAD_RECT:       // draw 4 Holes
    {
         /* we create 4 copper holes and put them in position 1, 2, 3 and 4
         * here is the area of the rectangular pad + its thermal gap
         * the 4 copper holes remove the copper in order to create the thermal gap
         * 4 ------ 1
         * |       |
         * |       |
         * |       |
         * |       |
         * 3 ------ 2
         * hole 3 is the same as hole 1, rotated 180 deg
         * hole 4 is the same as hole 2, rotated 180 deg and is the same as hole 1, mirrored
         */

        // First, create a rectangular hole for position 1 :
        // 2 ------- 3
        //  |       |
        //  |       |
        //  |       |
        // 1 ------- 4
        wxPoint corners_hole[4];            // buffer for 6 corners
        // Create 1 hole, for a pad centered at0,0, orient 0
        // Calculate coordinates for corner 1 to corner 4:
        corners_hole[0] = wxPoint( copper_tickness.x / 2, - copper_tickness.x / 2 );
        corners_hole[1] = wxPoint( (copper_tickness.x / 2), -dy - aThermalGap );
        corners_hole[2] = wxPoint(   dx + aThermalGap, -dy - aThermalGap );
        corners_hole[3] = wxPoint( dx + aThermalGap, -(copper_tickness.y / 2) );

        /* Create 2 holes, rotated by pad rotation.
        */
        angle = aPad.m_Orient;
        for( int irect = 0; irect < 2; irect++ )
        {
            if( aBooleng->StartPolygonAdd( GROUP_B ) )
            {
                for( int ic = 0; ic < 4; ic++ )
                {
                    wxPoint cpos = corners_hole[ic];
                    RotatePoint( &cpos, angle );
                    cpos += PadShapePos;
                    aBooleng->AddPoint( cpos.x, cpos.y );
                }

                aBooleng->EndPolygonAdd();
                angle += 1800;  // this is calculate hole 3
                if( angle >= 3600 )
                    angle -= 3600;
            }
        }

        // Create a holes, that is the mirrored of the previous hole
        corners_hole[0].x = -corners_hole[0].x;
        corners_hole[1].x = -corners_hole[1].x;
        corners_hole[2].x = -corners_hole[2].x;
        corners_hole[3].x = -corners_hole[3].x;

        // Now add corner 4 and 2 (2 is the corner 4 rotated by 180 deg
        angle = aPad.m_Orient;
        for( int irect = 0; irect < 2; irect++ )
        {
            if( aBooleng->StartPolygonAdd( GROUP_B ) )
            {
                for( int ic = 0; ic < 4; ic++ )
                {
                    wxPoint cpos = corners_hole[ic];
                    RotatePoint( &cpos, angle );
                    cpos += PadShapePos;
                    aBooleng->AddPoint( cpos.x, cpos.y );
                }

                aBooleng->EndPolygonAdd();
                angle += 1800;
                if( angle >= 3600 )
                    angle -= 3600;
            }
        }
    }
        break;
    }
}


/** Function AddTrackWithClearancePolygon
 * Add a polygon cutout for a track in a zone area
 * Convert arcs and circles to multiple straight lines
 */
void AddTrackWithClearancePolygon( Bool_Engine* aBooleng,
                                   TRACK& aTrack, int aClearanceValue )
{
    wxPoint corner_position;
    int     ii, angle;
    int     dx = (aTrack.m_Width / 2) + aClearanceValue;

    int     delta = 3600 / s_CircleToSegmentsCount; // rot angle in 0.1 degree

    switch( aTrack.Type() )
    {
    case TYPEVIA:
        if( aBooleng->StartPolygonAdd( GROUP_B ) )
        {
            for( ii = 0; ii < s_CircleToSegmentsCount; ii++ )
            {
                corner_position = wxPoint( dx, 0 );
                angle = ii * delta;
                RotatePoint( &corner_position, angle );
                corner_position += aTrack.m_Start;
                aBooleng->AddPoint( corner_position.x, corner_position.y );
            }

            aBooleng->EndPolygonAdd();
        }
        break;

    default:
        AddRoundedEndsSegmentPolygon( aBooleng,
                                     aTrack.m_Start, aTrack.m_End,
                                     aTrack.m_Width + (2 * aClearanceValue) );
        break;
    }
}


/** Function AddRoundedEndsSegmentPolygon
 * Add a polygon cutout for a segment (with rounded ends) in a zone area
 * Convert arcs to multiple straight lines
 */
void AddRoundedEndsSegmentPolygon( Bool_Engine* aBooleng,
                                   wxPoint aStart, wxPoint aEnd,
                                   int aWidth )
{
    int     rayon  = aWidth / 2;
    wxPoint endp   = aEnd - aStart; // end point coordinate for the same segment starting at (0,0)
    wxPoint startp = aStart;
    wxPoint corner;
    int     seg_len;

    // normalize the position in order to have endp.x >= 0;
    if( endp.x < 0 )
    {
        endp   = aStart - aEnd;
        startp = aEnd;
    }
    int delta_angle = ArcTangente( endp.y, endp.x );    // delta_angle is in 0.1 degrees
    seg_len = (int) sqrt( (endp.y * endp.y) + (endp.x * endp.x) );

    if( !aBooleng->StartPolygonAdd( GROUP_B ) )
        return;                                 // error!

    int delta = 3600 / s_CircleToSegmentsCount; // rot angle in 0.1 degree

    // Compute the outlines of the segment, and creates a polygon
    corner = wxPoint( 0, rayon );
    RotatePoint( &corner, -delta_angle );
    corner += startp;
    aBooleng->AddPoint( corner.x, corner.y );

    corner = wxPoint( seg_len, rayon );
    RotatePoint( &corner, -delta_angle );
    corner += startp;
    aBooleng->AddPoint( corner.x, corner.y );

    // add right rounded end:
    for( int ii = delta; ii < 1800; ii += delta )
    {
        corner = wxPoint( 0, rayon );
        RotatePoint( &corner, ii );
        corner.x += seg_len;
        RotatePoint( &corner, -delta_angle );
        corner += startp;
        aBooleng->AddPoint( corner.x, corner.y );
    }

    corner = wxPoint( seg_len, -rayon );
    RotatePoint( &corner, -delta_angle );
    corner += startp;
    aBooleng->AddPoint( corner.x, corner.y );

    corner = wxPoint( 0, -rayon );
    RotatePoint( &corner, -delta_angle );
    corner += startp;
    aBooleng->AddPoint( corner.x, corner.y );

    // add left rounded end:
    for( int ii = delta; ii < 1800; ii += delta )
    {
        corner = wxPoint( 0, -rayon );
        RotatePoint( &corner, ii );
        RotatePoint( &corner, -delta_angle );
        corner += startp;
        aBooleng->AddPoint( corner.x, corner.y );
    }

    aBooleng->EndPolygonAdd();
}


/** function AddTextBoxWithClearancePolygon
 * creates a polygon containing the text and add it to bool engine
 */
void    AddTextBoxWithClearancePolygon( Bool_Engine* aBooleng,
                                        TEXTE_PCB* aText, int aClearanceValue )
{
    int corners[8];     // Buffer of coordinates
    int ii;

    int dx = aText->Pitch() * aText->GetLength();
    int dy = aText->m_Size.y + aText->m_Width;

    /* Creates bounding box (rectangle) for an horizontal text */
    dx /= 2; dy /= 2;    /* dx et dy = demi dimensionx X et Y */
    dx += aClearanceValue;
    dy += aClearanceValue;
    corners[0] = aText->m_Pos.x - dx;
    corners[1] = aText->m_Pos.y - dy;
    corners[2] = aText->m_Pos.x + dx;
    corners[3] = aText->m_Pos.y - dy;
    corners[4] = aText->m_Pos.x + dx;
    corners[5] = aText->m_Pos.y + dy;
    corners[6] = aText->m_Pos.x - dx;
    corners[7] = aText->m_Pos.y + dy;

    // Rotate rectangle
    RotatePoint( &corners[0], &corners[1], aText->m_Pos.x, aText->m_Pos.y, aText->m_Orient );
    RotatePoint( &corners[2], &corners[3], aText->m_Pos.x, aText->m_Pos.y, aText->m_Orient );
    RotatePoint( &corners[4], &corners[5], aText->m_Pos.x, aText->m_Pos.y, aText->m_Orient );
    RotatePoint( &corners[6], &corners[7], aText->m_Pos.x, aText->m_Pos.y, aText->m_Orient );

    if( aBooleng->StartPolygonAdd( GROUP_B ) )
    {
        for( ii = 0; ii < 8; ii += 2 )
        {
            aBooleng->AddPoint( corners[ii], corners[ii + 1] );
        }

        aBooleng->EndPolygonAdd();
    }
}